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Home >> Porsche >> 2016 >> Panamera 4S >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Fuel System >> 20 - Fuel Supply, Control -- PANAMERA (970) >> WM 201019 Removing And Installing Fuel Tank (LP) (PANAMERA, PANAMERA 4) >> Installing Fuel Tank

Installing Fuel Tank

  1. Lift the fuel tank on a transmission jack with the help of another mechanic if necessary.
  2. Slowly move the fuel tank into installation position with the transmission jack and with the help of a second mechanic. Guide components into position carefully when doing this. Guide the vent line into the bore on the body. Clip in lines at the top of the fuel tank on the body side while raising the tank.
    Fig 1: Identifying Fuel Tank Mounting Bolts
    G09805399Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 2.1. Position and fit fastening devices (restraining straps) → Fuel tank mounting  . Fit the center retaining bracket first. -4- → Tightening torque: 23 Nm (17 ftlb.) 
  3. Remove the transmission jack after fitting the restraining straps. → Supporting fuel tank 
    Fig 2: Supporting Fuel Tank
    G09805400Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Fit lines at the fuel tank. → Lines at fuel tank 
    Fig 3: Locating Lines At Fuel Tank
    G09805401Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fit heat shields at the fuel tank. → Heat shields for fuel tank 
    Fig 4: Identifying Heat Shields For Fuel Tank
    G09805365Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Fit filler neck inside the wheel housing.
    Fig 5: Identifying Filler Neck Mounting Bolts And Inner Wheel Housing
    G09805403Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 6.1. Fit screws -1 and 2-  . Don't forget the ground strap (earth). → Tightening torque: 10 Nm (7.5 ftlb.) 
    2. 6.2. Fit vent line -right illustration-  behind the bore on the body at the plug connection (pull on the line if necessary to check that it is secure).
    3. Fig 6: Identifying Filler Neck
      G09805404Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Feed run-off line on the sealing sleeve through at the filler tube. → Sealing sleeve 
    Fig 7: Identifying Sealing Sleeve
    G09805405Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Seal the cap. → Fuel tank flap and catch 
    Fig 8: Opening Fuel Tank Flap And Catch
    G09805406Courtesy of PORSCHE CARS NORTH AMERICA, INC.