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Home >> Porsche >> 2016 >> Panamera 4S >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> 53 - Body Rear - PANAMERA (970) >> WM 535555 Replacing Rear Side Panel (Except PANAMERA Executive, PANAMERA GTS, PANAMERA Turbo S, PANAMERA 4S Sport Edition, PANAMERA 4 Executive, PANAMERA Platinum Ed., PANAMERA 4 Platinum Ed.) >> Preparing Rear Side Panel For Installation

Preparing Rear Side Panel For Installation

  1. Fit rear side panel.
    1. 1.1. Cut rear side panel at the transitions to the body leaving an overlap of 30 mm.
      Fig 1: Cutting Rear Side Panel
      G09809971Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 1.2. Fit rear side panel.

      Observe gap dimensions.

      → 5x00in diagram - body gap dimensions

      Fig 2: Fitting Rear Side Panel
      G09809972Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 1.3. Make cuts through the rear side panel and body in the overlap areas.
  2. Drill holes for rivets through the existing holes using a 6.6-mm drill bit Twist drill nr.201  .
    Fig 3: Drilling Holes For Rivets
    G09809973Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 4: Removing Rear Side Panel
    G09809974Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Remove rear side panel.
  4. Countersink bores for installing countersunk rivets.
  5. Prepare connection areas for bonding.
    Fig 5: Preparing Connection Areas For Bonding
    G09809975Courtesy of PORSCHE CARS NORTH AMERICA, INC.