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Home >> Porsche >> 2016 >> Macan Turbo >> Repair and Diagnosis >> External Pages >> Different car >> Section 282 (46 Brakes - Brake Mechanism -- 911 CARRERA (991)) >> WM 460519 Removing And Installing Brake Pedal (Except CARRERA "Edition", CARRERA Cabriolet "Edition", CARRERA 4 "Edition", CARRERA 4 Cabriolet "Edition") >> Removing Brake Pedal

Removing Brake Pedal

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2019 Porsche 911, 2018 Porsche 911, 2017 Porsche 911, 2016 Porsche 911, and 2015 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Brake Pedal Installation Position
G09991710Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information 

  1. Secure the clutch power spring assembly. (Only for manual transmission) 
    1. 1.1. Pull off rubber sleeve on the plenum panel -arrow-  .
      Fig 2: Pulling Off Rubber Sleeve
      G09991711Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 1.2. Press the clutch pedal -1-  slightly -arrow A-  until the clutch power spring axle -2-  is visible through the bore.
      Fig 3: Securing Clutch Power Spring Assembly
      G09991712Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 1.3. Fit a suitable cotter pin -3-  into the bore on the clutch power spring axle -arrow B-  .
  2. Disengage clutch master cylinder. (Only for manual transmission) 
    1. 2.1. Release retaining clip for push rod -1-  in the clutch pedal -2-  using a pliers T10005  (-arrows A-  ) and pull it out slightly -arrow B-  .
      Fig 4: Disengaging Push Rod
      G09991713Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Turn the clutch master cylinder anti-clockwise by approx. 60° -arrow A-  .
      Fig 5: Removing Clutch Master Cylinder
      G09991714Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 2.3. Pull the clutch master cylinder out slightly -arrow B-  .
  3. Disengage push rod for brake booster.
    Fig 6: Pressing Out Push Rod
    G09991715Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 3.1. Unlocking tool T40024 -1-  must be guided into position in front of the ball joint on the push rod -2-  from below.
    2. 3.2. Press the unlocking tool together -arrows A-  and separate the ball joint from the retaining clip -3-  (-arrow B-  ).
  4. Disconnect pedals.
    1. 4.1. Unscrew fastening screws -arrows-  above the brake booster.
      Fig 7: Locating Brake Booster Fastening Screws
      G09991716Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Unscrew fastening screws -arrows-  from the brake booster.
      Fig 8: Locating Brake Booster Fastening Screws
      G09991717Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 4.3. Screw off inner fastening nuts -arrows-  .
      Fig 9: Locating Pedals Inner Fastening Nuts
      G09991718Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 4.4. Pull the pedals out somewhat and press down slightly.
  5. Remove brake pedal.
    1. 5.1. Pull out the lock -1-  at the left of the brake pedal shaft -2-  (-arrow-  ).
      Fig 10: Pulling Brake Pedal Lock
      G09991719Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 5.2. Using a hammer, press the brake pedal shaft out by a few millimeters with short blows from left to right.
    3. 5.3. Insert a screwdriver under the head of the brake pedal shaft -1-  (right side). Carefully lever the brake pedal shaft -1-  towards the center of the vehicle (heater/air-conditioning unit) and out of the brake pedal -2-  (-arrow A-  ).
      Fig 11: Removing Brake Pedal
      G09991720Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 5.4. Press the brake pedal -2-  out in a downward direction -arrow B-  .