Installing Transmission
- Risk of squashing or crushing
- Risk of damage to the vehicle
→ Do not place any solid objects under the raised vehicle.
→ Ensure that the lifting platform is prevented from lowering.
→ Remove solid objects before lowering the vehicle.
→ Raise the vehicle only at the jacking points provided.
→ The outer jacking points should be used primarily.
Information
Before installing the transmission, clean splines of transmission input shaft and grease lightly, e.g. with Olista Longtime 3 EP.
Information
When positioning the transmission, make sure that the dowel sleeves are in the correct position in the crankcase.
- Run in transmission.NOTE: Mechanical overload of components
- Component will be damaged irreparably
→ Observe guidelines for assembly and disassembly
Information
Always replace flange screws.
When you screw in and tighten the flange screws between the transmission and engine, the screws -1 and 2- must be screwed in and tightened last. If this is not done, the engine housing can be damaged irreparably.
- Screw in and tighten the four top fastening screws.
Location Description Type Basic value Tolerance 1 Tolerance 2 Transmission/engine connection Tightening torque 85 Nm (63 ft. lb.) - Screw in and tighten the two bottom fastening screws.
- Fit pulse sender at the transmission bell housing. → Tightening torque: 10 Nm (7.5 ft. lb.)
- Remove plug from hydraulic line of clutch control and fit the line.
Location Description Type Basic value Tolerance 1 Tolerance 2 Hydraulic line of clutch control Tightening torque 30 Nm (22 ft. lb.) - Fit transmission support.
Location Description Type Basic value Tolerance 1 Tolerance 2 Transmission bracket to body Tightening torque 65 Nm (48 ft. lb.) Transmission bracket to transmission Tightening torque 120 Nm (89 ft. lb.) - Install transmission holder.
Location Description Type Basic value Tolerance 1 Tolerance 2 Transmission holder Tightening torque 65 Nm (48 ft. lb.) - Release retaining strap and remove transmission jack.
- Lower the unit elevating platform and remove it.
Location Description Type Basic value Tolerance 1 Tolerance 2 Anti-roll bar to suspension/stabilizer Tightening torque 23 Nm (17 ft. lb.)