Technical Values: Overview
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| Location | Description | Type | Basic value | Tolerance 1 | Tolerance 2 |
|---|---|---|---|---|---|
| Aluminum screw, M6 | AL9 | Initial tightening | 4 Nm (3 ftlb.) | ||
| aluminum screw, M6 | AL9 | Final tightening | 90° | ||
| Aluminum screw, M8 | AL9 | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| aluminum screw, M8 | AL9 | Final tightening | 90° | ||
| Aluminum screw, M10 | AL9 | Initial tightening | 20 Nm (15 ftlb.) | ||
| aluminum screw, M10 | AL9 | Final tightening | 90° | ||
| Screw plug for upper part of crankcase | M22 | Tightening torque | 30 Nm (22 ftlb.) | ||
| Screw plug for upper part of crankcase | M22 | Torque angle | 60° | ||
| Splash valves to upper part of crankcase | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Sealing flange to crankcase and oil guide housing | M6 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase | M8 | Tightening torque | 23 Nm (17 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase | M8 | Tightening torque | 23 Nm (17 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Final tightening | 90° | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 22 Nm (16 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 60° | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 30 Nm (22 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 90° | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 30 Nm (22 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 90° | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 22 Nm (16 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 60° | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Final tightening | 90° | ||
| Lower part of crankcase to upper part of crankcase | M8 x 35 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase | M8 x 50 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Bracket for auxiliary units/engine mounting to lower part of crankcase | M10 x 45, countersunk screw | Tightening torque | 65 Nm (48 ftlb.) | ||
| Hydraulic mount to engine carrier | Nut, M12 | Tightening torque | 120 Nm (89 ftlb.) | ||
| Bracket for auxiliary units/engine mounting to lower part of crankcase | M10 x 45, countersunk screw | Tightening torque | 65 Nm (48 ftlb.) | ||
| Hydraulic mount to engine carrier | Nut, M12 | Tightening torque | 120 Nm (89 ftlb.) | ||
| Right engine carrier to crankcase | M10 x 45, countersunk screw | Tightening torque | 65 Nm (48 ftlb.) | ||
| Hydraulic mount to bracket for auxiliary units | M12 nut | Tightening torque | 120 Nm (89 ftlb.) | ||
| Oil mist separator to valve cover | Screw elements, M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Air-conditioning compressor to bracket for auxiliary units | M10 x 100 x 90 (1 ea.) | Tightening torque | 46 Nm (34 ftlb.) | ||
| Air-conditioning compressor to bracket for auxiliary units | M8 x 100 x 41 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Tandem pump to bracket for auxiliary units | M8 x 20 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Power-steering pump to bracket for auxiliary units | M8 x 20 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Power-steering pump to adapter bracket | M8 x 35 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Tandem pump/adapter bracket to bracket for auxiliary units | M8 x 35 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Support bracket to generator | M8; always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Support bracket to generator | M8; always use new aluminum screws | Final tightening | 90° | ||
| Pulley to coolant pump | M8 x 16 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 1 Counter screw torque at damper | Tightening torque | 20 Nm (15 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 2 Counter screw torque at damper | Tightening torque | 50 Nm (37 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 3 Counter screw torque at damper | Tightening torque | 100 Nm (74 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 4 Counter screw torque at damper | Torque angle | 180° | ||
| Pulley to power-steering/tandem pump | M8 x 16 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Deflection roller with timing-case cover to upper part of crankcase | M10 x 90 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Tensioner to lever | M8 x 33 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Tensioning roller to tensioning lever | M10 x 28 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Complete lever to timing-case cover and cylinder head | M8 x 96 | Tightening torque | 32 Nm (24 ftlb.) | ||
| Belt tensioner and timing-case cover to bracket | M8 x 96 | Tightening torque | 32 Nm (24 ftlb.) | ||
| Deflection roller with timing-case cover to cylinder head | M10 x 90 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Sealing flange to upper part of crankcase | M6 x 55 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Sealing flange to upper part of crankcase | M6 x 55 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Sealing flange to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Sealing flange to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Chain tensioner to timing-case cover | M22 x 1.5 (1 ea.) | Tightening torque | 60 Nm (44 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25; refit used spark plugs | Tightening torque | 25 Nm (19 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25; initial tightening of new spark plugs | Tightening torque | 30 Nm (22 ftlb.) | ||
| Additional screws securing cylinder head (cylinders 1 - 3) to crankcase | M8 x 40 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Screw plug for variable valve-lift control oil duct on cylinder head | M14 x 1 (2 ea.) | Tightening torque | 2 Nm (1.5 ftlb.) | ||
| Oil duct screw plug in cylinder head | M8 x 1 (4 ea.) | Tightening torque | 5 Nm (3.5 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25, refit used spark plugs | Tightening torque | 25 Nm (19 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25; initial tightening of new spark plugs | Tightening torque | 30 Nm (22 ftlb.) | ||
| Screw plug for variable valve-lift control oil duct on cylinder head | M14 x 1 (2 ea.) | Tightening torque | 2 Nm (1.5 ftlb.) | ||
| Cylinder head to upper part of crankcase | M11 x 1.5 x 140 (20 ea.) Step 1; 1st turn | Tightening torque | 30 Nm (22 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 1; 2nd turn | Tightening torque | 50 Nm (37 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 2; loosen (approx. 2 turns) | Torque angle | 720° | ||
| Cylinder head to upper part of crankcase | Step 3; 1st turn | Tightening torque | 30 Nm (22 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 3; 2nd turn | Tightening torque | 30 Nm (22 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 3; 3rd turn | Torque angle | 110° | ||
| Hydraulic valve for variable valve lift control to cylinder head | M5 x 12 | Tightening torque | 6 Nm (4.5 ftlb.) | ||
| Camshaft bearing cover to cylinder head | M6 x 35 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Mounting saddle for cylinders 1 - 3 and bearing cover on intake and outlet camshaft to cylinder head | M6 x 70 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Hydraulic valve for variable valve lift control to cylinder head | M5 x 12 | Tightening torque | 6 Nm (4.5 ftlb.) | ||
| Mounting saddle for cylinders 4 - 6 and bearing cover on intake and outlet camshaft to cylinder head | M6 x 70 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Camshaft bearing cover to cylinder head | M6 x 35 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Timing-chain tensioning rail to lower part of crankcase | M10 | Tightening torque | 35 Nm (26 ftlb.) | ||
| Guide rail to lower part of crankcase and cylinder head | M8 (2 ea.) | Tightening torque | 20 Nm (15 ftlb.) | ||
| Chain tensioner to timing-case cover | M22 x 1.5 (1 ea.) | Tightening torque | 60 Nm (44 ftlb.) | ||
| Sealing flange to upper part of crankcase | M6 x 55 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Sealing flange to upper part of crankcase | M6 x 55 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Sealing flange to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Sealing flange to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Chain tensioner to timing-case cover | M22 x 1.5 (1 ea.) | Tightening torque | 60 Nm (44 ftlb.) | ||
| Hall sender (phase sensor) to valve cover 1-3/4-6 | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Hall sender (phase sensor) to valve cover 1-3/4-6 | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Hall sender (phase sensor) to valve cover 1-4/5-8 | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Hall sender (phase sensor) to valve cover 1-4/5-8 | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Final tightening | 90° | ||
| Transport eyebolt and valve cover to cylinder head | M8 x 35 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Valve cover to cylinder head | M8 x 35 on torque support (3 ea.); always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Valve cover to cylinder head | M8 x 35 on torque support (3 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Transport eyebolt and valve cover to cylinder head | M8 x 35 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Final tightening | 90° | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Guide and tensioning rail module to oil pump and crankcase | M6 x 35 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Guide and tensioning rail module to oil pump and crankcase | M6 x 20 (2 ea.) | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Oil pump to lower part of crankcase | M8; Step 1 | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Oil pump to lower part of crankcase | M8; Step 2 | Torque angle | 80° | ||
| Oil pump to lower part of crankcase | M8; Step 1 | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Oil pump to lower part of crankcase | M8; Step 2 | Torque angle | 110° | ||
| Oil pump to lower part of crankcase | M8; Step 1 | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Oil pump to lower part of crankcase | M8; Step 2 | Torque angle | 120° | ||
| Sprocket with balance weight to balance shaft | M8; Step 1; replace screw following removal | Initial tightening | 20 Nm (15 ftlb.) | ||
| Sprocket with balance weight to balance shaft | M8; Step 2; replace screw following removal | Torque angle | 30° | ||
| Oil pump drive sprocket to oil pump | M8; Step 1; replace screw following removal | Initial tightening | 20 Nm (15 ftlb.) | ||
| Oil pump drive sprocket to oil pump | M8; Step 2; replace screw following removal | Torque angle | 90° | ||
| Solenoid valve to oil pump | M36 | Tightening torque | 40 Nm (30 ftlb.) | ||
| Oil pipes to oil pump and oil guide housing | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Oil pipes to oil pump and oil guide housing | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Oil pump sprocket cover to engine | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Test connection to oil pressure sensor adapter | M10 x 1 (1 ea.) | Tightening torque | 15 Nm (11 ftlb.) | ||
| Oil pressure sensor with adapter to lower part of crankcase | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil/water heat exchanger to oil guide housing | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil-filter cover to oil guide housing | Special wrench a/f 94/36 (1 ea.) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Oil/water heat exchanger to oil guide housing | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil-filter cover to oil guide housing | Special wrench a/f 94/36 (1 ea.) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Oil guide (oil plate) to lower part of crankcase | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil guide (oil plate) to lower part of crankcase | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil drain plug to oil pan | Aluminum screw; can be reused | Tightening torque | 30 Nm (22 ftlb.) | ||
| Oil pan to oil guide housing | M6 x 20 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Screw plug for collection pipe | M14 | Tightening torque | 15 Nm (11 ftlb.) | ||
| Heating coolant pipe to collection pipe | M6 x 16 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Screw plug for collection pipe | M16 | Tightening torque | 30 Nm (22 ftlb.) | ||
| Coolant collection pipe to upper part of crankcase | M6 x 25 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Connection piece to generator | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Coolant return line to thermostat housing | M6 x 20 (1 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Holder for coolant hose to timing-case cover | M6; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Holder for coolant hose to timing-case cover | M6; always use new aluminum screws | Final tightening | 90° | ||
| Connection piece to generator | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Coolant line to collection pipe | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Vent line to cylinder head | M6 x 16 (2 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Decoupling element on intake system | M6, align module; observe correct tightening sequence | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Heat socket to intake system | 5 x 16 | Tightening torque | 2 Nm (1.5 ftlb.) | ||
| Electronic accelerator to intake system | 6 x 45 | Tightening torque | 7 Nm (5 ftlb.) | ||
| Pressure sensor to intake system | 6 x 20 | Tightening torque | 7 Nm (5 ftlb.) | ||
| Actuator cover to variable intake manifold (adjusting unit to intake manifold) | M5 | Tightening torque | 4 Nm (3 ftlb.) | ||
| Stopper on fuel gallery (high-pressure rail) | M12 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| High-pressure sensor to fuel gallery (high-pressure rail) | M10 x 1 | Tightening torque | 20 Nm (15 ftlb.) | ||
| Spacer sleeve with holder for injector (high-pressure fuel injector) to cylinder head | M8 x 30 (4 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Fuel gallery (high-pressure rail) to crankcase | M6 x 16 (3 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Fuel gallery (high-pressure rail) and thermostat housing to crankcase | M6 x 25 (1 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Fuel line (high-pressure line) to injector (high-pressure fuel injector) | M12 x 1.5 (8 ea.) (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| High-pressure line between high-pressure pump and fuel gallery (high-pressure rail) | M12 x 1.5 (2 ea.); (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Low-pressure line to engine | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Low-pressure line to high-pressure pump | M14 x 1.5 (1 ea.); (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Fuel line holder to cylinder head | M8 x 24 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| High-pressure pump to cylinder head | Screw socket, M6 x 25 (2 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Protective plate to screw socket | M6 x 20 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Vacuum pump to cylinder head | M6 x 25 (3 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Exhaust manifold to cylinder head, naturally aspirated engine | M8 (24 ea.); observe tightening sequence | Tightening torque | 27 Nm (20 ftlb.) (check nuts by clicking once) | ||
| Heat shield to exhaust manifold | M6 screw | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Exhaust manifold to cylinder head, naturally aspirated engine | M8 (24 ea.); observe tightening sequence | Tightening torque | 27 Nm (20 ftlb.) (check nuts by clicking once) | ||
| Heat shield to exhaust manifold | M6 screw | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Screw plug for upper part of crankcase | M22 | Tightening torque | 30 Nm (22 ftlb.) | ||
| Screw plug for upper part of crankcase | M22 | Torque angle | 60° | ||
| Splash valves to upper part of crankcase | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 30 Nm (22 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 90° | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 22 Nm (16 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 60° | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Final tightening | 90° | ||
| Lower part of crankcase to upper part of crankcase | M8 x 35 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase | M8 x 50 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Sealing flange to crankcase and oil guide housing | M6 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase | M8 | Tightening torque | 23 Nm (17 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase | M8 | Tightening torque | 23 Nm (17 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Lower part of crankcase to upper part of crankcase (cross bolt connection) | M8 x 70; always use new aluminum screws | Final tightening | 90° | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 22 Nm (16 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 60° | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Initial tightening | 30 Nm (22 ftlb.) | ||
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase | M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. | Torque angle | 90° | ||
| Bracket for auxiliary units/engine mounting to lower part of crankcase | M10 x 45, countersunk screw | Tightening torque | 65 Nm (48 ftlb.) | ||
| Hydraulic mount to engine carrier | Nut, M12 | Tightening torque | 120 Nm (89 ftlb.) | ||
| Bracket for auxiliary units/engine mounting to lower part of crankcase | M10 x 45, countersunk screw | Tightening torque | 65 Nm (48 ftlb.) | ||
| Hydraulic mount to engine carrier | Nut, M12 | Tightening torque | 120 Nm (89 ftlb.) | ||
| Bracket for auxiliary units/engine mounting to lower part of crankcase | M10 x 45, countersunk screw | Tightening torque | 65 Nm (48 ftlb.) | ||
| Hydraulic mount to engine carrier | Nut, M12 | Tightening torque | 120 Nm (89 ftlb.) | ||
| Heat shield to cross shaft engine carrier | M6 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Right engine carrier to crankcase | M10 x 45 countersunk screw | Tightening torque | 65 Nm (48 ftlb.) | ||
| Hydraulic mount to bracket for auxiliary units | M12 nut | Tightening torque | 120 Nm (84 ftlb.) | ||
| Oil mist separator to valve cover | Screw elements, M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Ventilation pipe to lower part of crankcase | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Ventilation pipe to cylinder head | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Design cover to bar ignition module | Tightening torque | 4.4 Nm (3.5 ftlb.) | |||
| Deflection roller with timing-case cover to upper part of crankcase | M10 x 90 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Tensioner to lever | M8 x 33 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Tensioning roller to tensioning lever | M10 x 28 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Complete lever to timing-case cover and cylinder head | M8 x 96 | Tightening torque | 32 Nm (24 ftlb.) | ||
| Belt tensioner and timing-case cover to bracket | M8 x 96 | Tightening torque | 32 Nm (24 ftlb.) | ||
| Deflection roller with timing-case cover to cylinder head | M10 x 90 (1 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Connecting rod cap to connecting rod | M9 x 56 (16 ea.) Step 1 Tightening sequence as synchronous as possible; use new bolts | Tightening torque | 8 Nm (6 ftlb.) | ||
| Connecting rod cap to connecting rod | M9 x 56 (16 ea.) Step 2 Tightening sequence as synchronous as possible; use new bolts | Tightening torque | 20 Nm (15 ftlb.) | ||
| Connecting rod cap to connecting rod | M9 x 56 (16 ea.) Step 3 Tightening sequence as synchronous as possible; use new bolts | Tightening torque | 40 Nm (30 ftlb.) | ||
| Connecting rod cap to connecting rod | M9 x 56 (16 ea.) Step 4 Tightening sequence as synchronous as possible; use new bolts | Torque angle | 90° | ||
| Pulley to coolant pump | M8 x 16 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 1 Counter screw torque at damper | Tightening torque | 20 Nm (15 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 2 Counter screw torque at damper | Tightening torque | 50 Nm (37 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 3 Counter screw torque at damper | Tightening torque | 100 Nm (74 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 4 Counter screw torque at damper | Torque angle | 180° | ||
| Pulley to power-steering/tandem pump | M8 x 16 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Additional screws securing cylinder head (cylinders 1 - 4) to crankcase | M8 x 40 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Screw plug for variable valve-lift control oil duct on cylinder head | M14 x 1 (2 ea.) | Tightening torque | 2 Nm (1.5 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25 Refit used spark plugs | Tightening torque | 25 Nm (19 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25 Initial tightening of new spark plugs | Tightening torque | 30 Nm (22 ftlb.) | ||
| Oil duct screw plug in cylinder head | M8 x 1 (4 ea.) | Tightening torque | 5 Nm (3.5 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25 Refit used spark plugs | Tightening torque | 25 Nm (19 ftlb.) | ||
| Spark plugs in cylinder head | M14 x 1.25 Initial tightening of new spark plugs | Tightening torque | 30 Nm (22 ftlb.) | ||
| Screw plug for variable valve-lift control oil duct on cylinder head | M14 x 1 (2 ea.) | Tightening torque | 2 Nm (1.5 ftlb.) | ||
| Cylinder head to upper part of crankcase | M11 x 1.5 x 140 (20 ea.) Step 1; 1st turn | Tightening torque | 30 Nm (22 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 1; 2nd turn | Tightening torque | 50 Nm (37 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 2; loosen (approx. 2 turns) | Torque angle | 720° | ||
| Cylinder head to upper part of crankcase | Step 3; 1st turn | Tightening torque | 30 Nm (22 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 3; 2nd turn | Tightening torque | 30 Nm (22 ftlb.) | ||
| Cylinder head to upper part of crankcase | Step 3; 3rd turn | Torque angle | 110° | ||
| Screw plug | M8 | Tightening torque | 5 Nm (3.5 ftlb.) | ||
| Oil duct screw plug on cylinder head | M14 | Tightening torque | 15 Nm (11 ftlb.) | ||
| Screw plug for secondary air duct | M12 | Tightening torque | 15 Nm (11 ftlb.) | ||
| Screw plug for cylinder head | M10 | Tightening torque | 8 Nm (6 ftlb.) | ||
| Screw plug for cylinder head | M10 | Tightening torque | 8 Nm (6 ftlb.) | ||
| Screw plug for secondary air duct | M12 | Tightening torque | 15 Nm (11 ftlb.) | ||
| Oil duct screw plug on cylinder head | M14 | Tightening torque | 15 Nm (11 ftlb.) | ||
| Hall sender (phase sensor) to valve cover 1-4/5-8 | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Hall sender (phase sensor) to valve cover 1-4/5-8 | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Hall sender (phase sensor) to valve cover 1-4/5-8 | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Hall sender (phase sensor) to valve cover 1-4/5-8 | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Final tightening | 90° | ||
| Transport eyebolt and valve cover to cylinder head | M8 x 35 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Valve cover to cylinder head | M8 x 35 on torque support (3 ea.); always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Valve cover to cylinder head | M8 x 35 on torque support (3 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Transport eyebolt and valve cover to cylinder head | M8 x 35 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Valve cover to cylinder head | M6 x 30; always use new aluminum screws | Final tightening | 90° | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Bar ignition module to valve cover | M6 x 20 (4 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Hydraulic valve for variable valve-lift control to cylinder head | M5 x 12 | Tightening torque | 6 Nm (4.5 ftlb.) | ||
| Camshaft housing to cylinder head | M6 x 35 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Mounting saddle for cylinders 1-4 and intake and outlet camshaft housing to cylinder head | M6 x 70 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Hydraulic valve for variable valve-lift control to cylinder head | M5 x 12 | Tightening torque | 6 Nm (4.5 ftlb.) | ||
| Mounting saddle for cylinders 5-8 and intake and outlet camshaft housing to cylinder head | M6 x 70 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Camshaft housing to cylinder head | M6 x 35 | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Camshaft controller to intake camshaft | M12; new screw must be used, Step 1 (counter screw torque at hexagon) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Camshaft controller to intake camshaft | Step 2 (counter screw torque at hexagon) | Tightening torque | 30 Nm (22 ftlb.) | ||
| Camshaft controller to intake camshaft | Step 3 (counter screw torque at hexagon) | Torque angle | 100° | ||
| Camshaft controller to intake camshaft | Loosening step 1 | Torque angle | 90° | ||
| Camshaft controller to intake camshaft | Loosening step 2 | Torque angle | 360° | ||
| Camshaft controller to intake camshaft | Step 1 (counter screw torque at hexagon) | Tightening torque | 30 Nm (22 ftlb.) | ||
| Camshaft controller to intake camshaft | Step 2 (counter screw torque at hexagon) | Torque angle | 135° | ||
| Hydraulic valve for camshaft control to camshaft mounting saddle | M5 x 12 (4 ea.) | Tightening torque | 6 Nm (4.5 ftlb.) | ||
| Camshaft sprocket to outlet camshaft | M12; screw must be replaced; Step 1 (counter screw torque at sprocket) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Camshaft sprocket to outlet camshaft | Step 2 (counter screw torque at sprocket) | Tightening torque | 50 Nm (37 ftlb.) | ||
| Camshaft sprocket to outlet camshaft | Step 3 (counter screw torque at sprocket) | Torque angle | 90° | ||
| Deflector rail to crankcase and cylinder head | M8 x 35 (4 ea.) | Tightening torque | 32 Nm (24 ftlb.) | ||
| Timing-chain tensioning rail to lower part of crankcase | M10 | Tightening torque | 35 Nm (26 ftlb.) | ||
| Guide rail to lower part of crankcase and cylinder head | M8 (2 ea.) | Tightening torque | 20 Nm (15 ftlb.) | ||
| Chain tensioner to timing-case cover | M22 x 1.5 (1 ea.) | Tightening torque | 60 Nm (44 ftlb.) | ||
| Timing-case cover to crankcase and cylinder head | M6 x 30; always use new aluminum screws; 23 ea. | Initial tightening | 4 Nm (3 ftlb.) | ||
| Timing-case cover to crankcase and cylinder head | M6 x 30; always use new aluminum screws; 23 ea. | Final tightening | 90° | ||
| Inner timing-case cover to upper part of crankcase and cylinder head | M6 x 55; always use new aluminum screws; 4 ea. | Initial tightening | 4 Nm (3 ftlb.) | ||
| Inner timing-case cover to upper part of crankcase and cylinder head | M6 x 55; always use new aluminum screws; 4 ea. | Final tightening | 90° | ||
| Outer timing-case cover to cylinder head | M6 x 55; always use new aluminum screws; 1 ea. | Initial tightening | 4 Nm (3 ftlb.) | ||
| Outer timing-case cover to cylinder head | M6 x 55; always use new aluminum screws; 1 ea. | Final tightening | 90° | ||
| Timing-case cover (location of chain tensioner) to upper part of crankcase and cylinder head | M8 x 55; always use new aluminum screws; 2 ea. | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Timing-case cover (location of chain tensioner) to upper part of crankcase and cylinder head | M8 x 55; always use new aluminum screws; 2 ea. | Final tightening | 90° | ||
| Sealing flange to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Sealing flange to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Sealing flange to upper part of crankcase | M6 x 55 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Sealing flange to upper part of crankcase | M6 x 55 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Chain tensioner to timing-case cover | M22 x 1.5 (1 ea.) | Tightening torque | 60 Nm (44 ftlb.) | ||
| Oil-filter cover to oil guide housing | Special wrench a/f 94/36 (1 ea.) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Oil/water heat exchanger to oil guide housing | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil-filter cover to oil guide housing | Special wrench a/f 94/36 (1 ea.) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Oil/water heat exchanger to oil guide housing | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Sealing flange to oil guide housing | M6 x 20 (2 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil guide housing to lower part of crankcase | M6 x 30; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Oil guide housing to lower part of crankcase | M6 x 30; always use new aluminum screws | Final tightening | 90° | ||
| Oil level sensor to oil guide housing | Tightening torque | 10 Nm (7.5 ftlb.) | |||
| Timing-case cover to oil guide housing | M6 x 30; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Timing-case cover to oil guide housing | M6 x 30; always use new aluminum screws | Final tightening | 90° | ||
| Oil pressure sensor with adapter to lower part of crankcase | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Test connection to oil pressure sensor adapter | M10 x 1 (1 ea.) | Tightening torque | 15 Nm (11 ftlb.) | ||
| Oil pipes to oil pump and oil guide housing | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Oil pipes to oil pump and oil guide housing | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Oil pipes to oil pump and oil guide housing | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Oil pipes to oil pump and oil guide housing | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Oil drain plug to oil pan | Aluminum screw; can be reused | Tightening torque | 30 Nm (22 ftlb.) | ||
| Oil pan to oil guide housing | M6 x 20 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil guide (oil plate) to lower part of crankcase | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil guide (oil plate) to lower part of crankcase | M6 x 20 (6 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil pump drive sprocket to oil pump | M8; Step 1; replace screw following removal | Initial tightening | 20 Nm (15 ftlb.) | ||
| Oil pump drive sprocket to oil pump | M8; Step 2; replace screw following removal | Torque angle | 90° | ||
| Solenoid valve to oil pump | M36 | Tightening torque | 40 Nm (30 ftlb.) | ||
| 2-stage oil pump to lower part of crankcase | M6 x 45 (3 ea.) | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Sprocket cover to oil pump | M6 x 16 (3 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil pump drive sprocket to oil pump | M8; Step 1; replace screw following removal | Initial tightening | 20 Nm (15 ftlb.) | ||
| Oil pump drive sprocket to oil pump | M8; Step 2; replace screw following removal | Torque angle | 90° | ||
| Solenoid valve to oil pump | M36 | Tightening torque | 40 Nm (30 ftlb.) | ||
| 2-stage oil pump to lower part of crankcase | M6 x 45 (3 ea.) | Tightening torque | 13 Nm (9.5 ftlb.) | ||
| Sprocket cover to oil pump | M6 x 16 (3 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil suction pipe to oil pump | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Coolant pump to upper part of crankcase | M6 x 25 (5 ea.) Observe tightening sequence | Tightening torque | 12 Nm (9 ftlb.) | ||
| Heating coolant pipe to collection pipe | M6 x 16 (2 ea.) | Tightening torque | 12 Nm (9 ftlb.) | ||
| Screw plug for collection pipe | M14 x 1.5 (3 ea.) (2 ea.) | Tightening torque | 30 Nm (22 ftlb.) | ||
| Coolant collection pipe to upper part of crankcase | M6 x 25 (8 ea.) | Tightening torque | 12 Nm (9 ftlb.) | ||
| Thermostat housing to upper part of crankcase | M6 x 25 (3 ea.) Observe tightening sequence | Tightening torque | 12 Nm (9 ftlb.) | ||
| Connection piece to generator | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Coolant return line to thermostat housing | M6 x 20 (1 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Holder for coolant hose to timing-case cover | M6; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Holder for coolant hose to timing-case cover | M6; always use new aluminum screws | Final tightening | 90° | ||
| Connection piece to generator | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Coolant return line to thermostat housing | M6 x 20 (1 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Holder for coolant hose to timing-case cover | M6; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Holder for coolant hose to timing-case cover | M6; always use new aluminum screws | Final tightening | 90° | ||
| Coolant line to collection pipe | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Connection piece to generator | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Coolant line to collection pipe | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Connection piece to generator | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Vent line to cylinder head | M6 x 16 (2 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Screw-type clamps for pressure and intake pipes | Tightening torque | 5.5 Nm (4 ftlb.) | |||
| Coolant return line to turbocharger | M12 banjo bolt | Tightening torque | 30 Nm (22 ftlb.) | ||
| Coolant supply line to turbocharger | M12 banjo bolt | Tightening torque | 30 Nm (22 ftlb.) | ||
| Coolant return line to turbocharger | M12 banjo bolt | Tightening torque | 30 Nm (22 ftlb.) | ||
| Coolant supply line to turbocharger | M12 banjo bolt | Tightening torque | 30 Nm (22 ftlb.) | ||
| Coolant supply line holder to oil guide housing | Tightening torque | 10 Nm (7.5 ftlb.) | |||
| Vent line to turbocharger oil extraction line | M16 | Tightening torque | 35 Nm (26 ftlb.) | ||
| Vent line retaining clip to collection pipe | M6 | Tightening torque | 6.5 Nm (5 ftlb.) | ||
| Turbocharger oil feed line to connection piece | M16 | Tightening torque | 40 Nm (30 ftlb.) | ||
| Turbocharger oil feed line to cylinder head | M14 | Tightening torque | 35 Nm (26 ftlb.) | ||
| Check valve connection piece to turbocharger | M12 | Tightening torque | 45 Nm (33 ftlb.) | ||
| Turbocharger oil extraction line to oil guide housing | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Turbocharger oil feed line holder | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oil extraction line to turbocharger | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Turbocharger oil feed line to connection piece | M16 | Tightening torque | 40 Nm (30 ftlb.) | ||
| Turbocharger oil feed line to cylinder head | M14 | Tightening torque | 35 Nm (26 ftlb.) | ||
| Vent line to turbocharger oil extraction line | M16 | Tightening torque | 35 Nm (26 ftlb.) | ||
| Turbocharger oil extraction line to oil guide housing | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Retaining clip | M6 | Tightening torque | 6.5 Nm (5 ftlb.) | ||
| Oil extraction line to turbocharger | M6 x 16 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Turbocharger exhaust manifold to cylinder head | M8; replace | Tightening torque | 27 Nm (20 ftlb.) | ||
| Turbocharger exhaust manifold to cylinder head | M8; replace | Tightening torque | 27 Nm (20 ftlb.) | ||
| Holder for change-over valve rubber element to crankcase | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Stopper to fuel gallery (high-pressure rail) | M12 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| High-pressure sensor to fuel gallery (high-pressure rail) | M10 x 1 | Tightening torque | 20 Nm (15 ftlb.) | ||
| Spacer sleeve with holder for injector (high-pressure fuel injector) to cylinder head | M8 x 30 (4 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Fuel gallery (high-pressure rail) to crankcase | M6 x 16 (3 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Fuel gallery (high-pressure rail) and thermostat housing to crankcase | M6 x 25 (1 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Fuel line (high-pressure line) to injector (high-pressure fuel injector) | M12 x 1.5 (8 ea.) (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| High-pressure line between high-pressure pump and fuel gallery (high-pressure rail) | M12 x 1.5 (2 ea.); (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Low-pressure line to engine | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Low-pressure line to high-pressure pump | M14 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Fuel line holder to cylinder head | M8 x 24 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| High-pressure pump to cylinder head | Screw socket, M6 x 25 (2 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Protective plate to screw socket | M6 x 20 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| High-pressure line between high-pressure pump and fuel gallery (high-pressure rail) | M12 x 1.5 (2 ea.) (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Low-pressure line to engine | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Low-pressure line to high-pressure pump | M14 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) | Tightening torque | 25 Nm (19 ftlb.) | ||
| Fuel line holder to cylinder head | M8 x 24 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| High-pressure pump to cylinder head | Screw socket, M6 x 25 (2 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Protective plate to screw socket | M6 x 20 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Decoupling element on intake module | M7, align module; observe correct tightening sequence | Tightening torque | 15 Nm (11 ftlb.) | ||
| Heat socket to intake system | 5 x 16 | Tightening torque | 4 Nm (3 ftlb.) | ||
| Pressure sensor to intake system | 5 x 16 | Tightening torque | 4 Nm (3 ftlb.) | ||
| Electronic accelerator to intake system | 6 x 50 | Tightening torque | 7 Nm (5 ftlb.) | ||
| Actuator cover to variable intake manifold (adjusting unit to intake manifold) | M5 | Tightening torque | 4 Nm (3 ftlb.) | ||
| Decoupling element on intake module | M7, align module; observe correct tightening sequence | Tightening torque | 15 Nm (11 ftlb.) | ||
| Heat socket to intake system | 5 x 16 | Tightening torque | 4 Nm (3 ftlb.) | ||
| Pressure sensor to intake system | 5 x 16 | Tightening torque | 4 Nm (3 ftlb.) | ||
| Electronic accelerator to intake system | 6 x 50 | Tightening torque | 7 Nm (5 ftlb.) | ||
| Exhaust manifold to cylinder head, naturally aspirated engine | M8 (24 ea.); observe correct tightening sequence | Tightening torque | 27 Nm (20 ftlb.) (check nuts by clicking once) | ||
| Heat shield to exhaust manifold | M6 screw | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Exhaust manifold to cylinder head, naturally aspirated engine | M8 (24 ea.); observe correct tightening sequence | Tightening torque | 27 Nm (20 ftlb.) (check nuts by clicking once) | ||
| Heat shield to exhaust manifold | M6 screw | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Secondary air pump to console | M6; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Secondary air pump to console | M6; always use new aluminum screws | Final tightening | 90° | ||
| Console to valve cover | M6; always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Console to valve cover | M6; always use new aluminum screws | Final tightening | 90° | ||
| Temperature sensor to cylinder head | M14 | Tightening torque | 30 Nm (22 ftlb.) | ||
| Wire harness | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Wire harness to valve cover and eyelet | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Wire harness to valve cover and eyelet | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| Wire harness for ground point on cylinder head | M6 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Wire harness to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Initial tightening | 4 Nm (3 ftlb.) | ||
| Wire harness to timing-case cover | M6 x 20 (2 ea.); always use new aluminum screws | Final tightening | 90° | ||
| B+ line to starter | M8 (1 ea.) | Tightening torque | 18 Nm (13 ftlb.) | ||
| Terminal 50 line to starter | M6 (1 ea.) | Tightening torque | 6.5 Nm (5 ftlb.) | ||
| B+ line to generator | M8 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Generator to lower part of crankcase and upper part of crankcase | M8 x 95 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Generator to upper part of crankcase | M8 x 35 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Starter to upper part of crankcase | M10 x 45 (2 ea.) | Tightening torque | 45 Nm (33 ftlb.) | ||
| Knock sensor to upper part of crankcase | M8 x 35 (4 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Vacuum pump to cylinder head | M6 x 25 (3 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Tandem pump to bracket for auxiliary units | M8 x 20 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Power-steering pump to bracket for auxiliary units | M8 x 20 (1 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Power-steering pump to adapter bracket | M8 x 35 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Tandem pump/adapter bracket to bracket for auxiliary units | M8 x 35 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Support bracket to generator | M8; always use new aluminum screws | Initial tightening | 10 Nm (7.5 ftlb.) | ||
| Support bracket to generator | M8; always use new aluminum screws | Final tightening | 90° | ||
| Pulley to coolant pump | M8 x 16 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 1 Counter screw torque at damper | Tightening torque | 20 Nm (15 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 2 Counter screw torque at damper | Tightening torque | 50 Nm (37 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 3 Counter screw torque at damper | Tightening torque | 100 Nm (74 ftlb.) | ||
| Vibration damper to crankshaft | M18 x 1.5 x 72 (1 ea.) Step 4 Counter screw torque at damper | Torque angle | 180° | ||
| Pulley to power-steering/tandem pump | M8 x 16 (3 ea.) | Tightening torque | 23 Nm (17 ftlb.) | ||
| Air conditioning compressor to bracket for auxiliary units | M10 x 100 x 90 (1 ea.) | Tightening torque | 46 Nm (34 ftlb.) | ||
| Air conditioning compressor to bracket for auxiliary units | M8 x 100 x 41 (2 ea.) | Tightening torque | 23 Nm (17 ftlb.) |