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Home >> Porsche >> 2016 >> Macan Turbo >> Repair and Diagnosis >> Collision >> Body Panels >> 50 - Body Front - (95B) - MACAN >> WM 507255 Replacing Longitudinal Member For Wheel Housing Upper Section (All Models) >> Removing Longitudinal Member For Wheel Housing Upper Section

Removing Longitudinal Member For Wheel Housing Upper Section

Fig 1: Longitudinal Member For Wheel Housing Upper Section Component Location
G10030454Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove wing bracket.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

    1. 1.1. Drill out spotwelds -A-  using spotweld drill  .
    2. 1.2. Grind down welded seams -arrows-  .
      Fig 2: Removing Wing Bracket
      G10030455Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove reinforcements.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

    1. 2.1. Drill out spotwelds using spotweld drill  .
    2. 2.2. Make rough cuts -1-  along the A-pillar -arrows-  .

      Information 

      Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

    3. 2.3. Mark and make cut -2-  . → Distance: 80 mm
    4. 2.4. Grind down welded seam -A-  .
      Fig 3: Removing Reinforcements
      G10030456Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Heat bonding areas.
    1. 3.1. Remove reinforcements.
      Fig 4: Identifying Reinforcements
      G10030457Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove remaining piece of upper reinforcement -1-  .
    1. 4.1. Drill out spotwelds using spotweld drill  .
      Fig 5: Identifying Remaining Piece Of Upper Reinforcement
      G10030458Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove longitudinal member for wheel housing.
    1. 5.1. Drill out spotwelds using spotweld drill  .
    2. 5.2. Grind down welded seams -arrows-  .
    3. 5.3. Grind down spotwelds -A-  from the inside.
      Fig 6: Removing Longitudinal Member For Wheel Housing
      G10030459Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Heat the bonding surfaces.
    1. 6.1. Remove longitudinal member for wheel housing.
      Fig 7: Removing Longitudinal Member For Wheel Housing
      G10030460Courtesy of PORSCHE CARS NORTH AMERICA, INC.


Fig 1: Longitudinal Member For Wheel Housing Upper Section Component Location
G10030478Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove wing bracket.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

    1. 1.1. Drill out spotwelds -A-  using spotweld drill  .
    2. 1.2. Grind down welded seams -arrows-  .
      Fig 2: Removing Wing Bracket
      G10030479Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove reinforcements.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

    1. 2.1. Drill out spotwelds using spotweld drill  .
    2. 2.2. Make rough cuts -1-  along the A-pillar -arrows-  .

      Information 

      Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

    3. 2.3. Mark and make cut -2-  . → Distance: 80 mm
    4. 2.4. Grind down welded seam -A-  .
      Fig 3: Removing Reinforcements
      G10030480Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Heat bonding areas.
    1. 3.1. Remove reinforcements.
      Fig 4: Identifying Reinforcements
      G10030481Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove remaining piece of upper reinforcement -1-  .
    1. 4.1. Drill out spotwelds using spotweld drill  .
      Fig 5: Identifying Remaining Piece Of Upper Reinforcement
      G10030482Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove longitudinal member for wheel housing.
    1. 5.1. Drill out spotwelds using spotweld drill  .
    2. 5.2. Grind down welded seams -arrows-  .
    3. 5.3. Grind down spotwelds -A-  from the inside.
      Fig 6: Removing Longitudinal Member For Wheel Housing
      G10030483Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Heat the bonding surfaces.
    1. 6.1. Remove longitudinal member for wheel housing.
      Fig 7: Removing Longitudinal Member For Wheel Housing
      G10030484Courtesy of PORSCHE CARS NORTH AMERICA, INC.