Removing rubber mounting for final drive
- Remove stone guard -2-
.
- Engine and gearbox jack WE 1599
must be positioned under the rear axle housing -1-
with a suitable piece of wood -2-
underneath. Also secure rear axle housing with strapping belts 9454
.
- Unscrew fastening screws -1-
at the front of the rear axle carrier on both sides of the vehicle.
- Screw in the screws you removed earlier at the left and right as shown → Gap for screws
into the body until there is a gap -a-
of 4 cm.
- Assembly tool T10254
must be fitted.
- 5.1. Unscrew screw -2- .
- 5.2. Lower the unit carrier by 4 cm.
- 5.3. Press the final drive up over the cardan shaft -1- .
- 5.4. /5 Spindle T10254 -4- , /1 pressure piece T40186 -6- and /4 nut T10254 -5- must be fitted. The help of another person is required.
- 5.5. The pin on the /5 spindle T10254 -4- must be pointing downwards.
- 5.6. When pressing the rubber mounting out and in, make sure that the /5 spindle T10254 -4- is not touching the threaded bore on the final drive -3- .
- 5.7. If the /5 spindle T10254 -4-
cannot be pushed through the through-hole on the inner core of the rubber mounting, it must be drilled.
WARNING: Risk of damage or injury from foreign bodies flying around during grinding, drilling and milling- Risk of eye injuries
→ Wear protective goggles.
- Drill out rubber mounting.
- 6.1. The rubber-metal mount must be drilled in several steps using drill bits with different diameters.
- 6.2. While drilling, make sure that the drill bit does not damage the threaded bore on the final drive. Place a suitable object in between if necessary.
- 6.3. Position drill -1- with the drill bit on the rubber mounting -2- and drill out the through-hole in several steps.
- 6.4. Step 1, drill bit diameter: 11 mm
- 6.5. Step 2, drill bit diameter: 11.5 mm
- 6.6. Step 3, drill bit diameter: 12 mm
- If necessary, the support may have to be unscrewed and the support (T10205/13) from the assembly tool T10205A
set may have to be screwed in instead using the small
internal diameter of the hydraulic cylinder -VAS 6178-
.WARNING: Hold the hydraulic cylinder -VAS 6178- tightly while pressing out components.
- The rubber mounting suddenly becomes loose. Danger of injury if the tools fall down.
- Position assembly fixture on the rubber mounting as shown → Assembly fixture on rubber mounting
and press out the rubber mounting.
- /4 Nut T10254-1-
- /1 Pressure piece T40186 -2-
- Unit carrier -3-
- /3 Pipe T40033-4-
- /4 Support ring T10205A -5-
- Hydraulic cylinder WE 1284-6-
- /4 Nut T10254 -7-
- /5 Spindle T10254 -8- . The pin must be pointing downwards.