LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (82 - Auxiliary Heating) >> WM 827419 Removing And Installing Directional-Control Valve (All Models) >> Removing Directional-Control Valve

Removing Directional-Control Valve

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Directional-Control Valve Installation Position
G09414390Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Release connector -arrow A-  and pull it off directional-control valve -arrow B-  .
    Fig 2: Pulling Connector Off Directional-Control Valve
    G09414391Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Unscrew fastening screw -2-  and remove water tube holder -1-  .
    Fig 3: Identifying Water Tube Holder Fastening Screws
    G09414392Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Drill out blind rivet -1-  at the water tube.
    Fig 4: Identifying Water Tube Blind Rivet
    G09414393Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove water tube holder.
    1. 4.1. Screw off both fastening nuts -1-  .
    2. 4.2. Unscrew fastening screw -2-  .
    3. 4.3. Remove water tube holder -3- (-arrow-)  .
      Fig 5: Removing Water Tube Holder
      G09414394Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Loosen water tube at the heater.
    1. 5.1. Undo spring band clamp using assembly pliers for spring band clamps, Cayenne hose connections Nr.72-1 (-arrows A-)  and push down off the adapter -arrow B-  .
    2. 5.2. Pull water tube down off heater -arrow C-  and remove it.
      Fig 6: Loosening Heater Water Tube
      G09414395Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Unscrew fastening screws -1-  on the heater.
    Fig 7: Identifying Heater Fastening Screws
    G09414396Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Loosen water tube on directional-control valve at the top.
    1. 7.1. Loosen spring band clamp using assembly pliers for spring band clamps, Cayenne hose connections Nr.72-1 (-arrows A-)  and push it down off the connection -arrow B-  .
    2. 7.2. Pull water tube off the directional-control valve -arrow C-  and swivel it downwards.
      Fig 8: Pulling Water Tube Off Directional-Control Valve
      G09414397Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Remove directional-control valve holder.
    1. 8.1. Unscrew both fastening screws -1-  on the directional-control valve -2-  .
    2. 8.2. Screw off both fastening nuts -3-  on the directional-control valve holder -4-  .
    3. 8.3. Remove directional-control valve holder -4- (-arrow-)  .
      Fig 9: Removing Directional-Control Valve Holder
      G09414398Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Remove directional-control valve.
    1. 9.1. Undo spring band clamps using assembly pliers for spring band clamps, Cayenne hose connections Nr.72-1 (-arrows A-)  and push down off the connections -arrows B-  .
    2. 9.2. Pull directional-control valve out of the moulded hoses -arrow C-  and remove it.
      Fig 10: Removing Directional-Control Valve
      G09414399Courtesy of PORSCHE CARS NORTH AMERICA, INC.