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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (82 - Auxiliary Heating) >> WM 825419 Removing And Installing Fuel Line - Fuel Pump To Tank (All Models) >> Removing Fuel Line - Fuel Pump To Tank

Removing Fuel Line - Fuel Pump To Tank

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Fuel Lines Installation Position
G09414294Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Lift front edge of right rear seat -arrow A-  , pull out to the front -arrow B-  , and fold forward -arrow C-  .
    Fig 2: Lifting Front Edge Of Right Rear Seat
    G09414295Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove tank cut-out cover.
    1. 2.1. Cut out the carpeted floor along the perforation and fold forward -arrow A-  .
    2. 2.2. Unscrew fastening screws -arrows 5-  and remove the bracket together with the seat-belt buckle -arrow B-  .
    3. 2.3. Unscrew fastening nuts -arrows 6-  and remove the tank cut-out cover -arrow C-  .
      Fig 3: Removing Tank Cut-Out Cover
      G09414296Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Before disconnecting the fuel line, it is essential to observe the safety instructions in → WM 1001AW The most important working regulations and warning notes

  3. Undo fuel line on tank.
    1. 3.1. Release plug-in coupling -arrow A-  and pull the fuel line off the connection -arrow B-  .
    2. 3.2. Remove fuel line from the bracket -arrow C-  .
      Fig 4: Pulling Off Plastic Lines
      G09414297Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Raise the vehicle. → WM 4000V0 Lifting the vehicle
  5. Remove cover plate.
    1. 5.1. Unscrew fastening nut -1-  .
    2. 5.2. Unscrew fastening screws -2-  and remove cover plate -arrow-  .
      Fig 5: Removing Cover Plate
      G09414298Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Release connector -arrows A-  and pull it off the fuel pump -arrow B-  .
    Fig 6: Pulling Off Connector
    G09414299Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Pull fuel pump together with the rubber sleeve off the holder -arrow-  .
    Fig 7: Pulling Fuel Pump And Rubber Sleeve Off Holder
    G09414300Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Before disconnecting the fuel line, it is essential to observe the safety instructions in → WM 1001AW The most important working regulations and warning notes

  8. Release hose clamp -1-  and pull the fuel line off the fuel pump -arrow-  .
    Fig 8: Loosening Fuel Line On Fuel Pump
    G09414301Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Remove fuel line.
    1. 9.1. Unclip fuel line out of the rear line bracket -arrow A-  and pull away downwards along the tank -arrow B-  .
    2. 9.2. Open the front line bracket -arrow C-  and remove the line downwards -arrow D-  .
    3. 9.3. Pull out fuel line to the rear -arrow E-  .
      Fig 9: Removing Fuel Line
      G09414302Courtesy of PORSCHE CARS NORTH AMERICA, INC.