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Installing Complete Heater

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
  1. Engage the holder with the complete heater to the wheel housing -arrow A-  and screw down the fastening screws -arrows 6-. → Tightening torque: 8 Nm (6 ftlb) 
    Fig 1: Installing Holder With Complete Heater To Wheel Housing
    G09414217Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Push together the fuel line with the connecting hose -arrow A-  and secure using the hose clamp -arrow B-  .
    Fig 2: Inserting Fuel Line
    G09414218Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Clip fuel line to the water tube -arrow-  .
    Fig 3: Clipping In Fuel Line At Water Tube
    G09414219Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Place the mount with the lines onto the threaded pin -arrow-  and screw down the fastening nut -4-  and the fastening screw -5-. → Tightening torque: 8 Nm → Tightening torque: 8 Nm 
    Fig 4: Screwing Down Holder And Lines Onto Threaded Pin
    G09414220Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • Before connecting the water hoses, apply suitable rubber lubricant to the flanges. 
  5. Insert the lines into both hoses -arrows A-  .
    Fig 5: Inserting Lines Into Hoses
    G09414221Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Connect the muffler to the exhaust pipe -arrow B-  .
  7. Tighten the holder with the fastening screws -arrows 2-  . When doing this, first screw in the inner fastening screw. → Tightening torque: 8 Nm (6 ftlb.) 
  8. Slide the fastening clamp over the connection area -arrow C-  and screw down the fastening screw -1-  .
  9. Slide the spring band clamps onto the connections using the assembly pliers for spring band clamps, Cayenne hose connections Nr.72-1 -a- (-arrow D-)  and align with the markings on the hose.
  10. Relieve spring band clamps -arrows E-  and secure the hoses.
  11. Press in the lines into both hoses -arrows A-  and screw down the fastening nut -3-  on the side member. → Tightening torque: 2 Nm 
    Fig 6: Pressing In Lines Into Hoses
    G09414222Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Slide the spring band clamps onto the connections using the assembly pliers for spring band clamps, Cayenne hose connections Nr.72-1 -a- (-arrow B-)  and align with the markings on the hose.
  13. Relieve spring band clamps -arrows C-  and secure the hoses.
  14. Push both hoses onto the lines -arrows A-  .
    Fig 7: Pushing Hoses Onto Lines
    G09414223Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  15. Slide the spring band clamps onto the connections using the assembly pliers for spring band clamps, Cayenne hose connections Nr.72-1 -a- (-arrow B-)  and align with the markings on the hose.
  16. Relieve spring band clamps -arrows C-  and secure the hoses.
  17. Unscrew the hose clamp 3094  and remove.
  18. Connect plug connection -arrows A-  until locking tab -arrow B-  is felt to engage.
    Fig 8: Connecting Central Connector
    G09414224Courtesy of PORSCHE CARS NORTH AMERICA, INC.
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