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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 86 (42 - Rear Wheel Suspension, Drive Shafts) >> WM 429019 Removing And Installing Rear Anti-Roll Bar (PDCC) (All Models) >> Installing Rear Anti-Roll Bar (PDCC)

Installing Rear Anti-Roll Bar (PDCC)

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Rear Anti-Roll Bar
G09419169Courtesy of PORSCHE CARS NORTH AMERICA, INC.
WARNING: Wheel bearing housing raised incorrectly
  • Risk of squashing
  • Risk of damage to components

→ Wear personal protective gear.

→ Do not raise the wheel suspension higher than the normal vehicle position (vehicle resting on wheels).

  1. Mount the anti-roll bar halves at the correct position on the anti-roll bar → see Fig 2. The correct position means the larger outer diameter is on the wheel side.
    Fig 2: Mounting Anti-Roll Bar Halves
    G09419170Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Engage the anti-roll-bar mount halves at the jacking points provided for this purpose -arrow-  .
    Fig 3: Locating Anti-Roll Bar Halves At Jacking Points
    G09419171Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Mount the anti-roll bar on the connecting links.
  4. Support the anti-roll bar in the middle with a transmission jack (use a suitable rubber base) and raise it carefully until approx. 10 cm from installation position. Fit the steel flexi-pipes loosely.
    Fig 4: Supporting Anti-Roll Bar
    G09419172Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Tighten the two steel flexi-pipes (observe markings → .
    Fig 5: Mounting Anti-Roll Bar Halves
    G09419173Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • The entire threaded parts of the axle must be tightened in vehicle position! Vehicle position means: vehicle standing on the wheels, or the wheel suspension is being raised with a universal vehicle lift. Dimension -X-  , from lower edge of wing to middle of axle 506 mm ± 10 mm corresponds to vehicle position. 
      Fig 6: Locating Anti-Roll-Bar Mount Halves At Jacking Points
      G09419174Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    • Visually inspect all parts. 
    • Replace self-locking nuts. 
    • Replace all expansion screws (screws which are fitted with torque angle tightening procedure). 
    • Observe tightening torques →  WM 4200TW TIGHTENING TORQUES FOR REAR AXLE   . 
  6. Fit the anti-roll bar and secure the four mounting points evenly, in vehicle position.
  7. Following assembly, check carefully once again that the steel flexi-pipes are not twisted! The toothed rings must be positioned on the steel flexi-pipes in such a way that they provide adequate protection in the event of contact with adjacent components.
    Fig 7: Supporting Anti-Roll Bar
    G09419175Courtesy of PORSCHE CARS NORTH AMERICA, INC.