LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 84 (88 - Auxiliary Air Conditioning System) >> WM 881019 Removing And Installing Auxiliary Air-Conditioning Unit (All Models) >> Removing Auxiliary Air-Conditioning Unit

Removing Auxiliary Air-Conditioning Unit

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Information 

WARNING: Refrigerant
  • Danger of freezing

→ Avoid contact with refrigerant.

→ Wear personal protective gear.

→ Observe the safety regulations for working on air-conditioned vehicles and dealing with refrigerant.

→ Observe the safety regulations for extraction and filling systems.

→ Observe the instructions for repairing air conditioning systems and storing spare parts.

  1. Remove refrigerant by suction. → Draining and filling in refrigerant
  2. Press together the air duct from above and pull out of the air-conditioning unit.
    Fig 2: Pulling Out Air Duct From Air-Conditioning Unit
    G09414708Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Press the release on the electrical plug -A-  (-arrow a-  ) and pull off plug -A-  and -B-  .
    Fig 3: Disconnecting Plug Connections
    G09414709Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Unscrew the fastening screws -1-  and tilt the auxiliary air-conditioning unit inwards on the top side.
    Fig 4: Removing Auxiliary Air-Conditioning Unit Fastening Screws
    G09414710Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Press together the spring band clamps for the coolant hoses on the heat exchanger with the assembly pliers for spring band clamps, Cayenne hose connections 72-1  (-arrows A-  ) and pull off the coolant hoses from the heat exchanger -arrows B-  .
    Fig 5: Releasing Coolant Hoses
    G09414711Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Unscrew the fastening screw for the intake pipe in the upper bracket (not on the expansion valve at the bottom) -1-  .
    Fig 6: Loosening Suction Line
    G09414712Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Remove the suction line and close with plugs.
  8. Unscrew the fastening screw for the pressure line in the upper bracket (not on the expansion valve at the bottom) -1-  .
    Fig 7: Unscrewing Fastening Screw Pressure Lines
    G09414713Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Remove the pressure line and seal with plugs.
  10. Raise auxiliary air-conditioning unit and pull off water drain.
    Fig 8: Raising Auxiliary Air-Conditioning Unit
    G09414714Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. First pull auxiliary air-conditioning unit inward -arrow-  and pull out with the coolant hoses and the air-conditioning lines.
    Fig 9: Removing Auxiliary Air-Conditioning Unit
    G09414715Courtesy of PORSCHE CARS NORTH AMERICA, INC.