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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 80 (51 - Body Center, Roof, Frame - Cayenne) >> WM 517055 Replacing Threaded Bushing For Seat Connection (All Models) >> Installing Threaded Bushing For Seat Connection >> Installing Threaded Bush For Seat Connection

Installing Threaded Bush For Seat Connection

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Threaded Bush For Seat Connection
G09420821Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Preparing the threaded bush for installation
    Fig 2: Identifying Threaded Bush Hole
    G09420822Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Grind the threaded bush -1-  bright on the contact surface with the seat cross member.
      Fig 3: Installing Threaded Bush
      G09420823Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Inserting threaded bush.
    1. 2.1. Insert a new threaded bush -1-  fully into the seat cross member from below.
    2. 2.2. Set the threaded bush -1-  at a slight angle.
    3. 2.3. Insert an M8 x 120 bolt -2-  into the seat cross member from above.
    4. 2.4. Screw the bolt -2-  approx. three revolutions into the threaded bush -1-  .
    5. 2.5. Pull the threaded bush -1-  with the screw -2-  up to the seat cross member.
      Fig 4: Inserting Threaded Bush
      G09420824Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Position the threaded bush and weld it into place.
    1. 3.1. Align the threaded bush -1-  in the middle.
    2. 3.2. Weld the threaded -1-  insert into the existing holes using MIG welding.
      Fig 5: Positioning Threaded Bush
      G09420825Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 6: Identifying Weld Threaded Bush
      G09420826Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Grinding the spot welds flat
    1. 4.1. Unscrew the bolt and grind the spot welds flat.
  5. Clean spot-welded joints and sheetmetal flanges with a wire brush.
  6. Prime welds and unpainted areas of the body with 2K primer.
  7. Sealing flange areas with body sealant.
  8. Add cavity preservation inside the seat cross member → WM 5000IN Cavity preservation .
  9. Closing the drain hole.
    1. 9.1. Close the drain hole by inserting a 30-mm diameter plug -3-  from below.
      Fig 7: Identifying Drain Hole
      G09420827Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Restore standard seal with body sealant → WM 5000IN Seam seals
  11. Restore standard underbody protection with underbody sealing compound → WM 5000IN Undersealing .
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