Installing Charge Air Cooler

Information 

• Always replace all seals and sealing rings! 
  Fig 1: Identifying Air Guide For V8 Turbo

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1. Secure the sleeves with a small amount of adhesive or grease before fitting them on the charge air cooler.
   Fig 2: Identifying Charge Air Cooler On Bracket

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   1. Screws
   2. Sleeves
   3. Charge air cooler
2. Move the charge air cooler sideways into installation position and fit the three fastening screws by hand.
   Fig 3: Locating Charge Air Cooler Fastening Screws

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3. Press the air line into the air cleaner housing. This must lock with an audible click.
   Fig 4: Pressing Air Line Into Air Cleaner Housing

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4. Slide the pressure pipe with a new sealing ring into the connection piece on the charge air cooler and fit two hexagon socket head bolts on the air pipe. Tighten the screws. Tightening torque: 10 Nm (7.5 ft lbs.) 
   Fig 5: Locating Pressure Pipe Mount

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5. Tighten the three fastening screws on the charge air cooler. → Tightening torque: 8 Nm (6 ft lbs.) 
6. Fit the pressure pipes. The wire clip must lock with an audible click -1-  .
   Fig 6: Identifying Lower Pressure Pipe

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7. Slide in the air guides.
8. Place airbag sensor cable into the sheet metal clip.