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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 75 (30 - Clutch, Control) >> WM 302019 Removing And Installing Master Cylinder (Cayenne Man, Cayenne S Man, Cayenne GTS, Cayenne TRANSSYBERIA Tip) >> General Warning Notes >> Removing

General Warning Notes: Removing

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Overview of pedals

Fig 1: Overview Of Pedals Excluding Stop Light Switch
G09410409Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. -1- - Seal
  2. -2- - Hexagon nut
  3. -3- - Mounting saddle
  4. -4- - Pin
  5. -5- - Hexagon nut
  6. -6- - Hexagon-head bolt
  7. -7- - Seal
  8. -8- - Fixing clip/screw
  9. -9- - Master cylinder
  10. -10- - Mounting
  11. -11- - Bolt
  12. -12- - Clutch pedal
  13. -13- - Cap
  14. -14- - Lock (mechanical)
  15. -15- - Clutch power spring
  16. -16- - Bearing shell
  17. -17- - Rubber stop
  18. -18- - Lock (mechanical)
  19. -19- - Pin
  20. -20- - Lock (mechanical)
  21. -21- - Mounting saddle for clutch pedal
  22. -22- - Switch (clutch pedal switch)
  23. -23- - Switch (interlock)

Installation position of clutch master cylinder

Fig 2: Identifying Clutch Master Cylinder Installation Position
G09410410Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. -A- - Pressure line connection to clutch slave cylinder
  2. -B- - Supply
  3. -C- - Dust boot
  4. -D- - Pushrod
  1. Remove brake fluid by suction below MIN mark in reservoir.

    Information 

    Brake fluid is hygroscopic! Seal all lines immediately with suitable plugs.

    Brake fluid will flow from the lines. Protect body in the area under the clutch master cylinder (e.g. with a cleaning cloth).

  2. Loosen pressure line from clutch master cylinder to slave cylinder -A-  . To do this, remove safety clip to the stop using a screwdriver -direction of arrow-  .
    Fig 3: Removing Safety Clip For Pressure Line Connection From Clutch Master Cylinder
    G09410411Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Open safety clip. The pressure line can now be pulled off -arrow-  .
    Fig 4: Opening Safety Clip For Pressure Line Connection Of Clutch Master Cylinder
    G09410412Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove lines on brake fluid reservoir and clutch master cylinder -B-  (pull strongly!).
  5. Remove clutch pedal → 300519 REMOVING AND INSTALLING CLUTCH PEDAL . To do this, detach pushrod of master cylinder from pedal. Insert pliers T10005  in the cut-outs on clutch pedal. Remove clutch pedal -12-  .
    Fig 5: Disengaging Clutch Pedal
    G09410413Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Remove fixing clips on clutch master cylinder. Carefully remove clutch master cylinder with a cleaning cloth (soiling of passenger compartment with brake fluid!).