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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 74 (97 - Cables) >> WM 970955 Sub-Part - Replacing Front Left Wiring Harness (All Models) >> Sub-Part - Installing Front Left Wire Harness

Sub-Part - Installing Front Left Wire Harness

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Sub-Part Installation Location - Front Left Wiring Harness
G09415979Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Airbag sensor connector
  2. Plug connection for front wire harness
  3. Front cross member ground strap
  4. Headlight housing connector
  5. Antenna connector for TPM
  6. Bulb holder for direction indicator light
  7. Connector for headlight beam adjustment angle sensor
  8. Servo valve connector
  9. Plug connection for ABS sensor and brake pad wear indicator
  10. Circulating pump connector
  11. Airbag sensor connector for lateral acceleration
  1. 12-15 - E-box connector for radiator tank
  2. 16 - Rubber sleeve
  1. Mount rubber sleeve -16-  on the left firewall.
    Fig 2: Mounting Rubber Sleeve On Left Firewall
    G09415980Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Push front left wire harness from the engine compartment in direction of passenger compartment and mount the rubber sleeve to the left firewall.
  2. Route wire harness in plenum panel and clip in on the four retaining clips.
    Fig 3: Clipping Wire Harness In Plenum Panel
    G09415981Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Press rubber sleeve into bulkhead.
    Fig 4: Pressing Rubber Sleeve Into Bulkhead
    G09415982Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Install plenum panel at front left.
  5. Connect connector on sensor for lateral acceleration -11-  and circulating pump connector -10-  .
    Fig 5: Connecting Connector On Sensor For Lateral Acceleration
    G09415983Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Push on connector onto sensor for lateral acceleration in left wheel housing -arrow A-  until this is felt to engage.
    2. 5.2. Push on the connector to the circulating pump -arrow B-  until it is felt to engage.
    3. 5.3. Route wire harness and clip in the three retaining clips on the left wheel housing -arrows C-  .
  6. Push the plug connection for ABS sensor and brake pad wear indicator together -9-  .
    Fig 6: Pushing Plug Connection For Abs Sensor And Brake Pad Wear Indicator Together
    G09415984Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 6.1. Route wire harness and clip in the three retaining clips in the left wheel housing -arrows A-  .
    2. 6.2. Clip in socket for ABS sensor and brake pad wear indicator -arrows B-  .
    3. 6.3. Push the plug connection for the ABS sensor and brake pad wear indicator -arrow C-  , until this is felt to engage.
  7. Push connector on servo valve -8-  .
    Fig 7: Pushing Connector Onto Servo Valve
    G09415985Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 7.1. Push connector onto servo valve until it is felt to engage.
  8. Push connector on angle sensor for HBA -7-  .
    Fig 8: Pushing Connector On Angle Sensor For HBA
    G09415986Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 8.1. Push connector onto angle sensor for HBA on the left wheel suspension -arrow A-  , until this is felt to engage.
    2. 8.2. Fasten wire harness with a new tie-wrap -arrow B-  to the refrigerant line.
  9. Route wire harness and clip in both retaining clips -arrows A-  .
    Fig 9: Fastening Wire Harness On Upper Side Member
    G09415987Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Push on wire harness onto upper side member on the four clips -arrows B-  .
  11. Insert bulb holder in the direction indicator light -6-  and push on antenna connector for TPM -5-  .
    Fig 10: Inserting Bulb Holder In Front Left Direction Indicator
    G09415988Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 11.1. Insert bulb holder in the direction indicator light in the left wheel housing -arrow A-  and turn slightly while doing so.
    2. 11.2. Push connector onto the antenna for TPM in left wheel housing -arrow B-  , until this is felt to engage.
  12. Push connector onto headlight housing -4-  .
    Fig 11: Pushing Connector Onto Headlight Housing
    G09415989Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 12.1. Route wire harness underneath the headlight housing and clip in the six retaining clips -arrows A-  .
    2. 12.2. Push on connector -arrow B-  , until it is felt to engage.
  13. Push plug connection for front wire harness -2-  together and fasten ground strap for front cross member -3-  .
    Fig 12: Pushing Front Wire Harness Plug
    G09415990Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 13.1. Clip in socket for front wire harness on left front cross member -arrow A-  .
    2. 13.2. Insert connector -arrow B-  , until it is felt to engage.
    3. 13.3. Push ground straps together with twist lock on threaded bolt -arrow C-  and screw down with fastening nut. → Tightening torque: 9 Nm (6.5 ftlb.) 
  14. Push connector on sensor for airbag -1-  .
    Fig 13: Pushing Connector On Sensor For Airbag Connection Together
    G09415991Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 14.1. Push on connector onto sensor for airbag -arrow A-  until the latch is felt to engage.
    2. 14.2. Push wire harness with support onto lock carrier -arrow B-  .

    Information 

    Select a place for the joint where there is enough space to join all the lines present.

    Do not cut the lines too short in case they have to be laid in a different position if there is insufficient space in the area of the joint.

    Information 

    The electric lines are located in the plenum panel and are thus exposed to the highest demands.

    The greatest care must be used in the individual work steps for stripping insulation from, crimping, and shrinking/insulating the electric lines.

    The procedure for stripping insulation from, crimping, and shrinking/insulating the electric lines must be complied with and observed. The procedures are described in detail in the Repair kit for Cayenne harnesses NR.155-2  .

    Crimping samples are to be prepared before beginning work.

    Information 

  15. Crimp lines at -a-  .
    Fig 14: Connecting And Routing Front Left Wire Harness
    G09415992Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 15.1. Cut off lines in different lengths (due to the shrink-fit connections).
    2. 15.2. Slide shrink-fit hoses onto the lines.
    3. 15.3. Strip 10 mm of insulation off the wires.
    4. 15.4. Crimp the lines with crimping sleeves and the hand crimping pliers from the repair kit for harnesses NR.155-1.
    5. 15.5. Slide the shrink-fit hoses over the crimp connections and carefully shrink them using the hot-air blower with special nozzle  (recommended accessories for the repair kit for harnesses) so that it is watertight.
    6. 15.6. Wrap commercially available PVC tape all around the area of the connection points.
    7. 15.7. Secure the repaired area -b-  to the main wire harness with tie-wraps.
  16. Put the cover on the cable duct.
    Fig 15: Putting Cover On Cable Duct
    G09415993Courtesy of PORSCHE CARS NORTH AMERICA, INC.