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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (17 - Engine - Lubrication) >> WM 174019 Removing And Installing Oil/Coolant Heat EXCHANGER (Oil Cooler) On 4.8-Litre DFI Engines (Except Cayenne Tip, Cayenne Man, Cayenne Diesel) >> Installing Oil/Coolant Heat Exchanger (Oil Cooler)

Installing Oil/Coolant Heat Exchanger (Oil Cooler)

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
  1. Replace the two sealing rings.
    Fig 1: Identifying Oil/Coolant Heat Exchanger (Oil Cooler)
    G09409573Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. Oil guide housing
    2. Oil-filter housing → Tightening torque: 25 Nm (19 ft lbs.) 
    3. Oil filter
    4. Oil-filter sealing ring
    5. Oil duct adapter (cannot be replaced)
    6. Heat exchanger seal
    7. Oil/coolant heat exchanger
    8. Screw, M6 x 20; self-tapping screws ex-works; metric screws can also be used → Tightening torque: 10 Nm (7.5 ft lbs.) 
    1. Direction of travel
    1. 1.1. Then move the oil/coolant heat exchanger into installation position and fit the fastening screws (turn screws by hand initially). The old self-tapping screws can be re-used. Tighten screws evenly and diagonally.
  2. Clip the coolant hose assembly into to the oil/coolant heat exchanger (oil cooler).
  3. Fit the coolant hoses on the oil/coolant heat exchanger and remove the hose clamps.
    Fig 2: Identifying Oil Cooler Clip
    G09409574Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. On vehicles with PDCC, secure the hoses on the oil guide housing. → Tightening torque: 10 Nm (7.5 ft lbs.) 
    Fig 3: Locating PDCC Lines Bolt
    G09409575Courtesy of PORSCHE CARS NORTH AMERICA, INC.