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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 66 (24 - Fuel System - Electronic Ignition) >> WM 244619 Removing And Installing DFI Intake-Air Distributor-S, Turbo >> Installing Intake-Air Distributor

Installing Intake-Air Distributor

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

V8 naturally aspirated engine M48/01: 

  1. Replace intake-air distributor gaskets.
  2. Move intake-air distributor into installation position. Make sure that the gaskets do not slip out of place and that the lines are not trapped.
  3. Carefully lift the rear intake-air distributor at the shift gate and connect the vacuum line under the control valve -1-  (difficult to reach, use a mirror). Connect cable plug for control valve. -2- 
    G00596465Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information  

    Information

  4. Carefully screw in screws on intake-air distributor. Screws must all fit easily. Illustration shows tightening sequence → Tightening sequence for intake-air distributor (shown on naturally aspirated engine) applies to both naturally aspirated and turbo engines   . Carefully bend line for tank ventilation out of the way in order to access the screws. Align intake-air distributor with screws tightened slightly and then tighten screws according to the tightening sequence. → Tightening torque: 15 Nm (11 ftlb.) 
    G00596464Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Clip in rear tank vent line at the wire harness. -arrow- 
    G00596463Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Fit connections on the intake-air distributor.
    G00596462Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. Connect cable plug for heat socket. -1- 
    2. Connect positive crankcase ventilation connection on heat socket. -2- 
    3. Connect cable plug for throttle housing and secure in sheetmetal clip. -3- 
    4. Connect cable connection for tank vent line on the intake-air distributor connection piece. -4- 
  7. V8 turbo engine M48/51: 

  8. Replace intake-air distributor gaskets.
  9. Move intake-air distributor into installation position. Make sure that the gaskets do not slip out of place and that the lines are not trapped.
  10. Fit vacuum line. -vacuum line- 
    G00596461Courtesy of PORSCHE CARS NORTH AMERICA, INC.

  11. Information 

    If screws are damaged, take the intake-air distributor off again and carefully tap out the affected screws with a plastic hammer. Carefully tap in new screw elements with a plastic hammer.

  12. Carefully screw in screws on intake-air distributor. Screws must all fit easily. Illustration shows tightening sequence → Tightening sequence for intake-air distributor (shown on naturally aspirated engine) applies to both naturally aspirated and turbo engines  . Carefully bend line for tank ventilation out of the way in order to access the screws. Align intake-air distributor with screws tightened slightly and then tighten screws according to the tightening sequence. → Tightening torque: 15 Nm (11 ftlb.) 
    G00596460Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Clip in rear tank vent line at the wire harness. -arrow- 
    G00596459Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  14. Fit connections on intake-air distributor on the turbo engine in the same way as on the naturally aspirated engine. -1, 2, 3 and 4-
    G00596458Courtesy of PORSCHE CARS NORTH AMERICA, INC.