LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 64 (50 - Body Front- Cayenne) >> WM 503955 Replacing Spring Strut Mount (All Models) >> Installing Spring Strut Mount

Installing Spring Strut Mount

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Spring Strut Mount
G09420275Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Fit the spring strut mount to the body.
    1. 1.1. Position the spring strut mount against the body and fix in place with a straightened bracket.
    2. 1.2. Fix the spring strut mount to the body with tensioning clamps.
  2. Resistance spot-weld the spring strut mount.
    1. 2.1. Resistance spot-weld the spring strut mount in areas -D-  and -G-  .
      Fig 2: Identifying Spring Strut Mount Spot Welding Areas (A, B, C And D)
      G09420276Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 3: Identifying Spring Strut Mount Spot Welding Areas (E, F And G)
      G09420277Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Inert gas arc weld the spring strut mount.
    1. 3.1. Weld the spring strut mount in areas -B-, -C-, -F-  and -H-  with an interrupted butt weld seam. Inert gas plug-weld the spring strut mount in areas -A-, -E-, -I-, -J-, -K-  and -L- 
      Fig 4: Identifying Spring Strut Mount Welding Areas (A, B, C And D)
      G09420278Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 5: Identifying Spring Strut Mount Welding Areas (C)
      G09420279Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 6: Identifying Spring Strut Mount Welding Areas (E, F And G)
      G09420280Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 7: Identifying Spring Strut Mount Welding Areas (H And I)
      G09420281Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 8: Identifying Spring Strut Mount Welding Areas (J)
      G09420282Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 9: Identifying Spring Strut Mount Welding Areas (K)
      G09420283Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 10: Identifying Spring Strut Mount Welding Areas (K And L)
      G09420284Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Install torque support bracket.
    • only when replacing the right spring strut mount
    1. 4.1. → Installing Spring Strut Mount