Installing Shift And Selector Cables

Fig 1: Overview Of Shift And Selector Cable

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Information 

• If present: remove assembly aids from production -arrow- . These were only needed for the first installation in order to align the gearshift bracket. 
  Fig 2: Assembling Aid On Bottom Section Of Gearshift Bracket

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1. Insert shift and selector cables in bottom section of gearshift bracket -1st arrow-  , then fit safety clips -2nd arrow-  .
   Fig 3: Installing Safety Clips

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2. Insert bottom section of gearshift bracket with installed shift and selector cables over the transfer box .
   Fig 4: Installing Gearshift Bracket

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3. Guide the shift and selector cables into the support.
4. Pressing the ends of the shift and selector cables onto the ball head joint on the selector lever -arrows- 
   Fig 5: Pressing Ends Of Shift And Selector Cables Onto Ball Head Joint On Selector Lever

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5. Press rubber boots into the support and fit safety clips -arrow-  .
   Fig 6: Pressing Rubber Boots Into Support

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6. Lift up transfer box with cross member. Position bottom section of gearshift bracket in transmission tunnel -arrow-  .
   Fig 7: Positioning Bottom Section Of Gearshift Bracket

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   Information 

   • Screws which are tightened with a torque angle must be replaced with new ones. 
7. Screw in new fastening screws -A-  for transmission cross member.
   Fig 8: Identifying Transmission Cross Member Fastening Screws

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   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Transmission cross member	to body	Initial tightening	37 ftlb.
   Transmission cross member	to body	Final tightening	67°

8. Screw in two fastening screws to secure exhaust system support to transmission cross member -centre arrows-  . → Tightening torque: 17 ftlb. 
   Fig 9: Locating Catalytic Converter Fastening Screws

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   Information 

   • Screws which are tightened with a torque angle must be replaced with new ones. 
9. Fix front cardan shaft to transfer box with new screws. → Initial tightening: 22 ftlb.  → Final tightening: 90° 
10. Screw in threaded joint on bottom section of gearshift bracket -arrows-  . → Tightening torque: 18 ftlb. 
    Fig 10: Locating Mounting Screws Of Gearshift Bracket To Body

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