LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 55 (19 - Engine - Cooling) >> WM 197019 Removing And Installing Radiator On DFI Engines (Cayenne Diesel, Cayenne GTS Tip "PORSCHE Design Edition 3") >> Installing Radiator

Installing Radiator

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Do not open the air-conditioning system if at all possible when removing the radiator module.  Do not bend the lines

Do not bend the lines when installing the radiator module  .

  1. Insert the radiator from above on the right between the ATF cooler and the air-conditioning condenser.
    Fig 1: Inserting Radiator Between ATF Cooler And Air-Conditioning Condenser
    G09409723Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Move the ATF cooler into the installation position and push on the metal clips to fasten it.
    Fig 2: Fastening ATF Cooler Using Metal Clips
    G09409724Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Fasten servo oil cooler. To do this, push the servo oil cooler from left to right into the support -A-  and clip the lines into the support -B-  .
    Fig 3: Locating Power-Steering Cooler Lines
    G09409725Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Tighten the fastening screw on the servo oil cooler line with a fastening screw. → Tightening torque: 10 Nm 
    Fig 4: Removing Servo Oil Coolant Line Fastening Screw
    G09409726Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Screw in both fastening screws -C- for securing condenser to the coolant radiator (left direction of travel). → Tightening torque: 8 Nm (6 ft lbs.) 
    Fig 5: Installing Coolant Radiator Condenser Fastening Screws
    G09409727Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Push on the cooler vent line onto the right radiator side and fit the spring-band clamp.
    Fig 6: Locating Spring Band Clamp For Cooler Vent Line
    G09409728Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Push on the two coolant lines. The retaining clips on the flange must engage audibly.
    Fig 7: Pushing On Coolant Lines
    G09409729Courtesy of PORSCHE CARS NORTH AMERICA, INC.