LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 323 (61 - Convertible Top, Hardtop -- (981) BOXSTER) >> WM 610919 Removing And Installing ROOFLINER (Except CAYMAN, CAYMAN S, CAYMAN GTS, BOXSTER SPYDER) >> Removing Roofliner

Removing Roofliner

WARNING: This page is about a different car, the 2016 Porsche Boxster, 2015 Porsche Boxster, 2014 Porsche Boxster, and 2013 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Roofliner Position
G10024352Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information 

  1. Loosen rear fastening points.
    1. 1.1. Unscrew screw -2-  .
    2. 1.2. Remove expansion rivets -3-  on the tension bow -4-  .
    3. Fig 2: Loosening Rear Fastening Points
      G10024353Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 1.3. Release wire harness.
      1. 1.3.1. Disengage cable clip -2-  .
      2. 1.3.2. Remove retaining strap -3-  on the control arm -4-  .
      Fig 3: Releasing Wire Harness
      G10024354Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    5. 1.4. Loosen Velcro connections -1-  on the rear window frame -2-  . -arrow- 
      Fig 4: Loosening Velcro Connections On Rear Window Frame
      G10024355Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    6. 1.5. Pull off strip -2-  on the roofliner.
      Fig 5: Pulling Strip On Roofliner
      G10024356Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    7. 1.6. Release zip -2-  in the corner bow area.
      Fig 6: Releasing Corner Bow Zip
      G10024357Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    8. 1.7. Release zip -2-  in the main folding top bow area.
      Fig 7: Releasing Main Folding Top Bow Zip
      G10024358Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Loosen fastening points at the side.
    1. 2.1. Pull the roofliner -3-  aside -arrow-  and drill out rivet -1-  on the inner retaining strap -2-  .
      Fig 8: Loosening Retaining Strap
      G10024359Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Drill out rivet -2-  on the control arm -3-  .
      Fig 9: Drilling Out Rivet On Control Arm
      G10024360Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 2.3. Drill out rivets -2-  on the main control arm -3-  .
    4. 2.4. Unscrew fastening screw -4-  .
    Fig 10: Drilling Out Rivets On Main Control Arm
    G10024361Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Release tension rope.

    Information 

    Do not pull on the rope. This wedges the molded piece.

    1. 3.1. Lever the molded piece -2-  off the control arm -3-  using a small screwdriver.
      Fig 11: Releasing Tension Rope
      G10024362Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Disengage tension rope -2-  at the eye -4-  .
    3. 3.3. Drill out rivet -3-  .
      1. 3.3.1. Remove tension rope -2-  and eye -4-  .
      Fig 12: Disengaging Tension Rope On Control Arm
      G10024363Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 3.4. Pull tension rope -2-  through the eyes -5 and 6-  and remove it.
      Fig 13: Removing Tension Rope
      G10024364Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Loosen fastening points at the front.
    1. 4.1. Loosen cover strip.
      1. 4.1.1. Unscrew fastening screws -3 and 4-  .
      2. 4.1.2. Pull cover strip -2-  in the middle downwards. -arrow A- 
      3. 4.1.3. Pull cover strip -2-  at the corners inwards out of the rubber. -arrow B- 
      4. 4.1.4. Remove cover strip -2-  together with the roofliner.
      5. Fig 14: Loosening Cover Strip
        G10024365Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Pull off piping -3-  on the cover strip -2-  .
      Fig 15: Pulling Piping On Cover Strip
      G10024366Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 4.3. Remove trim -2-  .
      Fig 16: Removing Trim
      G10024367Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 4.4. Release tension rope.
      1. 4.4.1. Unscrew fastening screw -3-  .
      2. 4.4.2. Remove tension rope with spring -2-  .
      Fig 17: Releasing Tension Rope
      G10024368Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Loosen fastening points in the middle.
    1. 5.1. Loosen fastening screw at the right -3-  .
    2. 5.2. Pull piping -2-  with roofliner -1-  to the right and out.
    Fig 18: Loosening Fastening Points In Middle
    G10024369Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Remove roofliner.