LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 259 (64 - Glazing, Window Control -- 92A Cayenne) >> WM 647519 Removing And Installing Rear Side Window (Except Cayenne, Cayenne GTS, Cayenne Turbo S, Cayenne S, Cayenne S Hybrid, Cayenne Turbo, Cayenne S Diesel, Cayenne (3.0)) >> Installing Rear Side Window

Installing Rear Side Window

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2018 Porsche Cayenne, 2017 Porsche Cayenne, 2016 Porsche Cayenne, 2015 Porsche Cayenne, and 2014 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Danger of material damage if specified curing time of adhesive is not observed! In order to ensure that the bonded joint is sufficiently strong, the following conditions must be adhered to:
  • The vehicle must not be used until the curing time has elapsed.
  • Curing time: 2 hours
  • Temperature: at least 10 °C
  • Fixing time: approx. 1 hour

Information 

Information 

  1. Prepare 2-component adhesive for processing. → 6X00IN PROCESSING OF PORSCHE 2-COMPONENT WINDOW ADHESIVE

    Information 

    • The adhesive has an open time of -15 min-  , which means that the bonding material must be applied and the component must be affixed within this period of time. 
    • To ensure that the substance is completely mixed, apply a 30-mm long bead of fresh adhesive to a piece of cardboard before processing. 
      Fig 1: Identifying Bonding Material Applying Time
      G09940099Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Apply adhesive to the side window.
    1. 2.1. Using a bonding gun -A-  , apply 2-component adhesive to the side window along the precoating or on the primer in the form of a triangular bead measuring -X = approx. 15 mm-  .
      Fig 2: Applying Adhesive To Side Window
      G09940100Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Information 

      • When applying the adhesive, it is essential to ensure that the adhesive bead overlaps by approx. 30 mm at the beginning and at the end. 
  3. Insert side window into the body.
    1. 3.1. Affix suction cups to the side window.
    2. 3.2. Guide the side window into the window aperture. At the same time, insert the three fixing clips -1-  into the holes in the bodyshell.
      Fig 3: Identifying Fixing Clips For Side Window
      G09940101Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 3.3. Press the side window uniformly onto the body.
    4. 3.4. Only when reinstalling the old window (the three fixing clips -1-  are not available):
      1. 3.4.1. Set a uniform gap dimension by moving the side window.
      2. 3.4.2. Secure the side window to the top of the body with adhesive tape to prevent it from slipping.
        Fig 4: Securing Side Window
        G09940102Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Clean the fields of vision.
    Fig 5: Identifying Paint Damage Area
    G09940103Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 4.1. Adhesive that has oozed out must be removed immediately and the affected fields of vision must be cleaned using cleaning agent -H1-  .
      Fig 6: Cleaning Paint Areas
      G09940104Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Tighten screws on the bracket for the luggage compartment net cover -2-  to → Tightening torque: 9 Nm (6.5 ftlb.)  .
    Fig 7: Securing Bracket For Rear Luggage Net Cover
    G09940105Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Push on trim from front to back -arrow-  .
    Fig 8: Installing Trim On Side Window
    G09940106Courtesy of PORSCHE CARS NORTH AMERICA, INC.