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Installing Windscreen

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CAUTION: Danger of material damage if specified curing time of adhesive is not observed! In order to ensure that the bonded joint is sufficiently strong, the following conditions must be adhered to:
  • The vehicle must not be used until the curing time has elapsed.
  • Curing time: 2 hours
  • Temperature: at least 10 °C
  • Fixing time: approx. 1 hour
  1. Prepare 2-component adhesive for processing. → 6X00IN WORKING WITH PORSCHE 2-COMPONENT WINDOW ADHESIVE

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    • The adhesive has an open time of -15 min-  , which means that the bonding material must be applied and the component must be affixed within this period of time. 
    • To ensure that the substance is completely mixed, apply a 30-mm long bead of fresh adhesive to a piece of cardboard before processing. 
      Fig 1: Identifying Bonding Material Applying Time
      G09940017Courtesy of PORSCHE CARS NORTH AMERICA, INC.

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    • When applying the adhesive, it is essential to ensure that the adhesive bead overlaps by approx. 30 mm at the beginning and at the end. 
  2. Apply adhesive to the windscreen.
    Fig 2: Applying Adhesive
    G09940018Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 2.1. Using a bonding gun -A-  , apply 2-component adhesive to the rear window along the preliminary coat and on the primer in the form of a triangular bead measuring -X = approx. 15 mm-  .
  3. Insert the windscreen into the body.
    1. 3.1. Affix suction cups to the windscreen.
    2. 3.2. Guide the windscreen into the window aperture.
    3. 3.3. Push the windscreen up against the seal.
    4. 3.4. Insert the windscreen at the sides of the window aperture and lower it (do not press at the sides  ).
    5. 3.5. Press the bottom of the windscreen onto the body as far as the guide stop.
    6. 3.6. Adjust gap dimension of windscreen with respect to the roof. → Technical Values 

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      • Only if the windscreen is re-installed 
    7. 3.7. Secure the windscreen with adhesive tape -1-  to prevent it from slipping.
      Fig 3: Securing Windscreen
      G09940019Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Adhesive that has oozed out must be removed immediately and the affected fields of vision must be cleaned using cleaning solution -H1-  .
    Fig 4: Removing Emerging Adhesive Residue
    G09940020Courtesy of PORSCHE CARS NORTH AMERICA, INC.