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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 258 (5X - Body - General -- 92A Cayenne) >> WM 5X00IN Processing Body Foam Filler (Cayenne, Cayenne GTS, Cayenne Turbo S, Cayenne S, Cayenne S E-Hybrid, Cayenne Turbo, Cayenne (3.0)) >> Processing

WM 5X00IN Processing Body Foam Filler (Cayenne, Cayenne GTS, Cayenne Turbo S, Cayenne S, Cayenne S E-Hybrid, Cayenne Turbo, Cayenne (3.0)): Processing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2018 Porsche Cayenne, 2017 Porsche Cayenne, 2016 Porsche Cayenne, 2015 Porsche Cayenne, and 2014 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Always observe the relevant work safety regulations when working with the foam filler.

WARNING: Toxic substances
  • Danger of poisoning or suffocation
  • Danger of burns to the eyes and skin

→ Ventilate the work area well.

→ Never ingest or inhale.

→ Read specific information on the Hazard Sheet.

→ Do not smoke, eat or drink in the work area.

Information 

The work area must be free of dust and grease.

Remove loose parts.

Do not wet the area beforehand.

Observe temperature limits: 

Information 

Apply sparingly since the volume of the foam filler will expand by approx. 50-100% in open areas and by approx. 100-200% in cavities. Approx. 0.25 liters of foam volume is produced per second of foam time (free-foaming). The foam filler is silver-grey. Remove fresh foam residues immediately with PU cleaner. Hardened foam residues can only be removed mechanically afterwards. Always remove foam from the can following activation.

  1. - Activation process: 
  2. - 1. Break open the seal on the activation lid.
  3. - 2. Use a piece of wire to pull the activation lid out as far as it will go (approx. 11 cm up to the notch).
  4. - 3. Break off the wire at the required rupture point (notch) over the valve.
  5. - 4. Screw plastic adapter into the valve.
  6. - 5. Shake can vigorously up and down (approx. 20 times).
  7. - 6. Release foam downwards out of the can with the valve.
  8. - Subsequent work: 

    The hardened foam filler can be processed further by sanding, cutting or sawing. It can be painted or varnished.