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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 251 (51 - Body Center, Roof, Frame - 92A Cayenne) >> WM 510355 Replacing Roof (Cayenne, Cayenne GTS, Cayenne Turbo S, Cayenne S, Cayenne S Hybrid, Cayenne Turbo, Cayenne S Diesel, Cayenne (3.0)) >> Removing Roof

Removing Roof

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  1. Drill out spotwelds using spotweld drill  .
    Fig 1: Roof Component Location
    G09938340Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 2: Identifying Roof Spotwelds Area
    G09938341Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Stick on adhesive tape -1-  along the edge of the roof on both sides at dimension -X-  . → Distance: 2 mm+2 mm 

    Adhesive tape serves as cut line.

    Fig 3: Removing Roof
    G09938342Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

  3. Make cut on both sides.
  4. Heat up connection areas using the hot-air gun.
    Fig 4: Identifying Roof Heat Up Connection Areas
    G09938343Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove roof (three people required).

    Information 

    • During separation make sure that the components beneath are not damaged. 
  6. Remove remaining pieces of roof.
    Fig 5: Removing roof
    G09938344Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 6.1. Cut off laser soldered joint on the side panels.
    2. 6.2. Remove remaining pieces.