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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 251 (51 - Body Center, Roof, Frame - 92A Cayenne) >> WM 510355 Replacing Roof (Cayenne, Cayenne GTS, Cayenne Turbo S, Cayenne S, Cayenne S Hybrid, Cayenne Turbo, Cayenne S Diesel, Cayenne (3.0)) >> Installing Roof

Installing Roof

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  1. Apply structural adhesive and support adhesive.
    Fig 1: Installing Roof
    G09938351Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Evenly apply structural adhesive to the marked areas.

      Working with body structural adhesive → 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

    2. 1.2. Apply support adhesive to the marked areas. Apply additional adhesive beads as shown.

      Support adhesive

      Fig 2: Installing Roof
      G09938352Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Place roof on rear roof frame with the help of two people -arrow A-  and swivel it in towards the front -arrows B-  .
    Fig 3: Positioning Roof On Rear Roof Frame
    G09938353Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • Have this work carried out by an assistant whilst at the same time starting with the welding work. 
  3. Clean surface of roof in the side panel area.
    Fig 4: Installing Side Panel Roof
    G09938354Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 3.1. Remove most of the excess adhesive material with a plastic spatula or cloth.
    2. 3.2. Finish cleaning visible surfaces with a cloth soaked in cleaning solution.
      Fig 5: Removing Excess Adhesive Material With Plastic Spatula/Cloth
      G09938355Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Weld in front roof.
    Fig 6: Identifying Weld In Front Roof
    G09938356Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 4.1. Resistance spot-weld roof.
    2. 4.2. Apply additional welded seams to roof in area of A-pillar using inert gas.
  5. Weld in rear roof.
    Fig 7: Identifying Weld In Rear Roof
    G09938357Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Resistance spot-weld roof.
    2. 5.2. Apply additional welded seams to roof in area of D-pillar using inert gas.