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Installing Rear Side Panel: Notes

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  1. Apply adhesive.
    Fig 1: Applying Adhesive To Rear Side Member
    G09939093Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Evenly apply adhesive to the marked areas.

      Working with body structural adhesive → 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

  2. Fit and secure the rear side panel.

    Observe gap dimensions. → 5X00IN DIAGRAM - BODY GAP DIMENSIONS

  3. Resistance spot-weld the rear side panel.
    Fig 2: Identifying Resistance Spot-Weld Rear Side Panel
    G09939094Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Resistance spot-weld the rear side panel.
    Fig 3: Identifying Resistance Spot-Weld Rear Side Panel
    G09939095Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Weld in rear side panel.
    Fig 4: Identifying Weld In Rear Side Panel
    G09939096Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Resistance spot-weld rear side panel.
    2. 5.2. Apply a welded seam to the rear side panel using inert gas.
    3. 5.3. Plug-weld the rear side panel in area -A-  using inert gas.
  6. Apply a full butt weld one in front of the other to the rear side panel using inert gas.
    Fig 5: Identifying Butt Weld In Front Of Rear Side Panel
    G09939097Courtesy of PORSCHE CARS NORTH AMERICA, INC.