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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 234 (87 Air Conditioning -- 92A Cayenne) >> WM 874419 Removing And Installing Condenser/Evaporator Line (Cayenne, Cayenne GTS, Cayenne Turbo S, Cayenne S, Cayenne S E-Hybrid, Cayenne Turbo, Cayenne S Diesel, Cayenne (3.0)) >> Installing Condenser/Evaporator Line At The Front

Installing Condenser/Evaporator Line At The Front

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NOTE: Fill level too low
  • Risk of damage to components.

→ Do not start the engine.

→ Do not tow the vehicle.

Information 

Always replace the sealing rings on the refrigerant lines.

  1. Fit the refrigerant line in the vehicle.
  2. Position the refrigerant lines -4-  on the expansion valve -5-  and press them into place. Do not tilt.
    Fig 1: Identifying Refrigerant Lines, Expansion Valve And Screws
    G09941533Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Tighten the two fastening screws -3-  used to secure the refrigerant lines to the expansion valve -5-  to → Tightening torque: 12 Nm (9 ftlb.)+/-1.5 Nm (+/-1 ftlb.)  .
  4. Fit water drip pan -2-  and tighten fastening screws -1-  to → Tightening torque: 8 Nm (6 ftlb.)  .
    Fig 2: Identifying Water Drip Pan With Screws
    G09941534Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Clip refrigerant lines into the holders in the plenum panel.
    Fig 3: Removing Refrigerant Line Holders In Plenum Panel
    G09941535Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Insert refrigerant line -4-  into the lower parts of the holders -5, 6-  .
    2. 5.2. Close upper parts of holders -2, 3-  (-arrows-  ) and clip them in.
    3. 5.3. Clip vacuum line -1-  into the upper parts of the holders -2, 3-  .
  6. Insert the refrigerant lines -1, 2-  together with the rubber boot -3-  from above -arrow-  into the bulkhead -4-  .

    Check that the rubber boot -3-  is seated correctly.

    Fig 4: Installing Rubber Boot On Refrigerant Lines
    G09941536Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Clip refrigerant lines -1, 2-  into the holder -3-  on the left wheel housing.
    Fig 5: Identifying Refrigerant Line Holder On Left Wheel Housing With Screws
    G09941537Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Position refrigerant line -3-  with the holder -2-  at the front and fit the fastening nut -1-  .
    Fig 6: Identifying Front Refrigerant Line Holder With Nut
    G09941538Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Fit the top refrigerant line -1-  on the condenser.

    Check that the guide sleeve is seated correctly.

    Tighten the fastening screw -2-  securing the refrigerant line -1-  to the condenser to → Tightening torque: 12 Nm (9 ftlb.)  .

    Fig 7: Identifying Refrigerant Line Screws - Condenser
    G09941539Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Fit the refrigerant line from the compressor to the connection point. → 874519 REMOVING AND INSTALLING COMPRESSOR/EVAPORATOR LINE