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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 233 (27 - Starter, Power Supply, Cruise Control -- 92A Cayenne) >> WM 272219 Removing And Installing Generator (Cayenne S, Cayenne Turbo) >> Installing Generator

Installing Generator

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NOTE: Sheared-off sealing grommet on turbocharger intake pipe 

* Risk of damage to turbocharger 

  1. → A previously used intake pipe must not be re-used
  2. → Replace intake pipe and sealing grommet
  3. → Replace hose clamp
  4. → Coat area around sealing grommet on new intake pipe with water during fitting

Information 

The tightening specifications for the basic engine are stored centrally.

→ 1X00IN Technical values/→ 2X00IN Technical values or → 1001IN Tightening torques, tightening sequences and assembly overviews.

Tightening torques and assembly instructions for other assemblies (e.g. chassis, electrics, transmission or body) or for peripheral engine equipment can be found in the corresponding documents.

  1. Protect the radiator and cylinder head from damage by covering them with a piece of cardboard, for example. 

    Fit the generator -1-  down into the vehicle from the front -arrow-  and position it.

    G00596441Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Secure B+ line to generator.
    1. Position B+ line -2-  on the generator -arrow-  .
    2. Tighten fastening nut -1-  .

      Tightening torque 15 Nm 

    G00596440Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Fit the holder for the generator lines and oxygen sensor line into the vehicle and position it. → Installing holder for generator lines
    G00596439Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Fit the three fastening screws -1, 2- ( -Arrows- )  and tighten them.

    Tightening torque 23 Nm (17 ftlb.) 

    G00596438Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Slide the coolant hose -2-  onto the coolant pipe -arrow- and fit the clamp -1-  .
    G00596437Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Connect plug connection for generator.
    1. Clip in plug connection for generator -1-  together with the line bracket on the B+ line -A-  .
    2. Connect plug connection for the generator -1- ( -B- )  until the generator plug connection engages securely.
    G00596436Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Install holder for generator lines.
    1. Position the holder -1- ( -A- )  .
    2. Insert B+ line -4-  into the retaining clip -3- ( -B- )  and close the retaining clip -C-  .
    3. Tighten fastening screw -2-  .

      Tightening torque 10 Nm (7.5 ftlb.) 

    4. Clip in electric lines for the generator and oxygen sensor at the holder -1- ( -D- )  .
    G00596435Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Connect the coolant supply hose -2-  and fit the clamp -1-   .
    G00596434Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Connect the coolant return hose -1-  and fit the clamp -3-   .
    G00596433Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Clip coolant return hose -1-  into the holder -2-  .
  11. Clip in line -1-  on the generator -arrow-  .
    G00596432Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Install impact bracket.
    1. Position impact bracket -2- ( -A- )  and secure with the fastening screws -4-  .

      Tightening torque 10 Nm 

    2. Clip in electric line -3-  at the impact bracket -B-   .
    3. Clip in coolant return hose -1-  at the impact bracket -C-  .
    G00596431Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Secure ground strap on the generator.
    1. Position ground line -2-  on the generator -arrow-  .
    2. Tighten fastening screw -1-  .

      Contact force 20 Nm  

  14. Connect the coolant hose -2-  at the top to the connection piece and fit the clamp -1-   .
    G00596430Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  15. Vehicles with turbocharger:  

    Connect vacuum supply hose -1-  at the ambient air valve -2-  .

    G00596429Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  16. Vehicles with turbocharger:  

    Insert charge air hose -3-  from above -A-  . Slide the hose -2-  onto the ambient air valve -B- and fit the spring band clamp -1-  .

    G00596428Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  17. Vehicles with turbocharger:  

    Connect the hose line to the charge-air cooler. Ensure that the locking clip -1-  is fitted correctly. Then connect the line to the ambient air valve -2-  and fit the spring band clamp.

    G00596427Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  18. Vehicles with turbocharger:  

    Secure the hose connection to the turbocharger. To do this, connect the intake pipe and tighten the hose clamp -2-  . Then fit the line from the charge-air cooler. The connection piece must engage audibly. Ensure that the sheetmetal clip -1- is fitted correctly.

    G00596426Courtesy of PORSCHE CARS NORTH AMERICA, INC.
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