Installing A New Clutch

→ Secure components to prevent them from falling down.

Information 

Do not remove the locking hook on the new clutch set too soon. First secure the clutch pressure plate and then remove the locking hook.

Information 

When installing the clutch plate, observe the correct installation position. Please note marking -arrow inset-  on clutch plate.

Fig 1: Locating Clutch Plate Marking

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Information 

• The clutch pressure plate must be positioned on the three dowel pins → Fitting clutch plate of the double-mass flywheel  .
  Fig 2: Fitting Clutch Plate

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1. Position new clutch set on the engine using special tool centering mandrel 3434 -arrow-  .
   Fig 3: Centering Coupling Plate

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   Information 

   • Replace clutch fastening screws  .
2. Screw in new fastening screws on the clutch in the specified sequence -1 to 6-  and in several steps. Tighten each screw by half a turn at a time.
   Fig 4: Clutch Tightening Sequence

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   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Clutch pressure plate	to double-mass flywheel	Initial tightening	20 Nm (15 ftlb.)
   Clutch tightening sequence
   Clutch pressure plate	to double-mass flywheel	Final tightening	90°
   Clutch tightening sequence

   WARNING: Danger of objects or loads falling down

   • Risk of squashing or crushing

   → Secure components to prevent them from falling down.

   Information 

   Do not remove the locking hook on the new clutch set too soon. First secure the clutch pressure plate and then remove the locking hook.

3. Unscrew locking hook using special tool 2-hole nut turner 3212  in an anti-clockwise direction -arrow-  and remove it.
   Fig 5: Removing Locking Hooks

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4. Remove special tool centering mandrel 3434  .