LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 13 - Engine - CRANKGEAR, Pistons -- (981) BOXSTER/CAYMAN >> WM 131020 Removing And Installing Pistons (Except CAYMAN Gt4) >> Tools

WM 131020 Removing And Installing Pistons (Except CAYMAN Gt4): Tools

Designation Type Number Description  
Locating Pin Special Tool 9595/1  
G10024868
Assembly Aid Special Tool 9598  
G10024869
Disassembly Tool Special Tool 9764  
G10024870
Turning Device Special Tool 9773  
G10024871
Assembly Tool Special Tool 9776  
G10024872
Disassembly Tool Special Tool 9777  
G10024873
Retaining Device Special Tool 9778  
G10024874
Piston Receiving Element Special Tool 9778/2  
G10024875
Holding Bridge Special Tool 9779  
G10024876
Centering Mandrel Special Tool 9782  
G10024877
Assembly Aid Special Tool 9783  
G10024878
Funnel Special Tool 9784  
G10024879
Funnel Special Tool 9784/3  
G10024880
Piston Assembly Aid Special Tool 9787  
G10024881
Piston Assembly Aid Special Tool 9787/2  
G10024882
Spacer Ring Special Tool 9787/3  
G10024883
Assembly Aid Special Tool 9795  
G10024884


Tools Overview

Fig 1: Identifying Engine Disassembly Special Tools
G10024885Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Retaining Device 9778  with piston receiving element with a diameter of 97 mm.
  2. Piston Receiving Element 9778/2  , diameter: 89 mm.
  3. Funnel 9784  or funnel 9784/3  for piston assembly, diameter: 97 mm or 89 mm.
  4. Piston Assembly Aid 9787  , diameter: 97 mm or Piston Assembly Aid 9787/2  , diameter: 89 mm.
  5. Handle for Assembly Aid 9598  .
  6. Disassembly Tool 9764  for piston-pin circlips.
  7. Disassembly Tool 9777  and assembly tool for piston pins.
  8. Assembly Tool 9776  for piston-pin circlips.
  9. Centering Mandrel 9782  for connecting rods and pistons.
  10. Assembly Aid 9783  for pressing out pistons (cylinders 1-3) and connecting rods with pistons (cylinders 4-6).

See Figure  - Rubber sleeves, Assembly Aid 9795  for protecting cylinder linings (fitted on connecting rods for cylinders 1-3).