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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 514555 Replacing Outer Side Member (Front Section) (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Removing Outer Side Member (Front Section)

Removing Outer Side Member (Front Section)

Fig 1: Outer Side Member Component Location (Front Section) (Cayman, Cayman S, Cayman GTS, Cayman "Black/Style Edition", Boxster "Black/Style Edition", Cayman GT4)
G10029215Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information 

Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

Information 

Mark cuts X  in accordance with the new part. Make sure to leave an overlap of approx. 3 cm with respect to the body.

  1. Mark and make cuts. → Distance: 560 mm 
    G10029216Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

  2. Drill out spotwelds using spotweld drill  .
    G10029217Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Heat the bonding surfaces.
    1. 3.1. Remove outer side member (front section).