LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 514255 Replacing B-Pillar Reinforcement (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Removing B-Pillar Reinforcement

Removing B-Pillar Reinforcement

Information 

Drill out the connection point on one side only. Do not damage the plate underneath.

Fig 1: B-Pillar Reinforcement Component Location (Cayman, Cayman S, Cayman GTS, Cayman "Black/Style Edition", Boxster "Black/Style Edition", Cayman GT4)
G10029136Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove connecting piece of side member.
    1. 1.1. Drill out spotwelds. Spotweld drill bit Nr.129 Pneumatic spotweld remover, Vario Drill WS 90 WE 1139 
      G10029137Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Heat bonding areas marked in yellow. Hot-air blower, Leister-Electron/V.A.G. 1416 WE 1119 
    1. 2.1. Remove connecting piece.
      G10029138Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Remove supporting plate for B-pillar reinforcement.
    1. 3.1. Drill out spotwelds. Spotweld drill bit Nr.129 Pneumatic spotweld remover, Vario Drill WS 90 WE 1139 
      G10029139Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove B-pillar reinforcement.
    1. 4.1. Drill out spotwelds. Spotweld drill bit Nr.129 Pneumatic spotweld remover, Vario Drill WS 90 WE 1139 
    2. 4.2. Remove welded seams in area -A-  .
      G10029140Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove welded seams in area -A-  from the inside.
    G10029141Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Make cut.
    G10029142Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Remove B-pillar reinforcement.