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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 510955 Replacing Rear Cross Member (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Removing Rear Cross Member

Removing Rear Cross Member

Fig 1: Rear Cross Member Component Location (Cayman, Cayman S, Cayman GTS, Cayman "Black/Style Edition", Boxster "Black/Style Edition", Cayman GT4)
G10029026Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information 

Drill out the connection point on one side only. Do not damage the plate underneath.

  1. Drill through spotwelds using a spotweld drill  .
    G10029027Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

  2. Drill through spotwelds using a spotweld drill  .
    G10029028Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Heat the marked bonding areas.
    1. 3.1. Remove upper part of rear cross member.
      G10029029Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove lower part of rear cross member.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

    1. 4.1. Drill through spotwelds using a spotweld drill  .
      G10029030Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Heat the marked bonding surfaces.
    1. 5.1. Remove lower part of rear cross member.
      G10029031Courtesy of PORSCHE CARS NORTH AMERICA, INC.