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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 510355 Replacing Roof (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Removing Roof

Removing Roof

Fig 1: Roof Component Location (Cayman, Cayman S, Cayman GTS, Cayman "Black/Style Edition", Boxster "Black/Style Edition", Cayman GT4)
G10028946Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove spotwelds.
    G10028947Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    G10028948Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Drill out spotwelds using spotweld drill  .
    2. 1.2. Grind down spotwelds in area -A-  using a spherical cutter.
  2. Affix adhesive tape -1-  along the edge of the roof on both sides at dimension -X-  . → Distance: 2 mm+2 mm 

    Adhesive tape serves as cut line.

    G10028949Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

  3. Make cut on both sides.
  4. Heat connection areas using the hot-air gun.
    G10028950Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    G10028951Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove roof (with the help of two people).

    Information 

    • During separation make sure that the components beneath are not damaged  .
  6. Remove remaining pieces of roof.
    G10028952Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 6.1. Cut off laser soldered joints on side panels.
    2. 6.2. Remove remaining pieces.