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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- BOXSTER & CAYMAN >> WM, 503955 Replacing Spring Strut Mount >> Preliminary Work >> Removing Spring Strut Mount

Removing Spring Strut Mount

Fig 1: Spring Strut Mount Component Location
G14268907Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Installation position of spring strut mounts

  1. Drill through punch rivets from below using a > Nr.201 - twist drill  .

    Information 

    Loosen connection points on one side only. Do not damage the sheet-metal panel underneath.

    1. 1.1  Drill out punch rivets at the marked positions →  only as far as the plate lying underneath.
    G14268908Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing spring strut mount

  2. Drill through punch rivets from below using a > Nr.201 - twist drill  .
    G14268909Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing spring strut mount

  3. Heat bonding areas. > V.A.G 1416 - Hot-Air Blower 
    G14268910Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Heating bonding area

    G14268911Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Heating bonding area

  4. Remove spring strut mount.
  5. One part of the spring strut mount serves as a template for positioning the rivet holes in the new part.
    1. 5.1  Make a cut on the spring strut mount as shown.
    2. 5.2  Cut off section of spring strut mount measuring -X-  . > Length 20 mm 
    3. 5.3  Position section of spring strut mount on the new part and drill rivet holes.
    Fig 2: Checking Spring Strut Mount Cutting Dimension
    G14268912Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cut on spring strut mount