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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front -- (981) BOXSTER/CAYMAN >> WM 507255 Replacing Longitudinal Member For Wheel Housing Upper Section (Except BOXSTER GTS) >> Removing Longitudinal Member For Wheel Housing Upper Section

Removing Longitudinal Member For Wheel Housing Upper Section

Fig 1: Identifying Longitudinal Member For Wheel Housing Upper Section Position
G10024050Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove bracket for longitudinal member for wheel housing.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

    1. 1.1. Drill out spotwelds. Spotweld drill bit Nr.129 Pneumatic spotweld remover, Vario Drill WS 90 WE 1139 
      Fig 2: Identifying Longitudinal Member For Wheel Housing Bracket
      G10024051Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Heat bonding areas of bracket for longitudinal member for wheel housing.
    1. 2.1. Remove bracket for longitudinal member for wheel housing.
      Fig 3: Identifying Longitudinal Member For Wheel Housing Bracket
      G10024052Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Drill through punch rivets on upper longitudinal member plate -1-  using a twist drill Nr.201  .
    Fig 4: Removing Upper Longitudinal Member
    G10024053Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Heat bonding areas of upper longitudinal member -1-  .
    1. 4.1. Remove upper longitudinal member.
      Fig 5: Identifying Bonding Areas
      G10024054Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Drill through punch rivets on the outer upper longitudinal member using a twist drill Nr.201  .
    Fig 6: Identifying Outer Upper Longitudinal Member
    G10024055Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Heat bonding areas of outer upper longitudinal member.
    1. 6.1. Remove outer upper longitudinal member.
      Fig 7: Identifying Bonding Areas
      G10024056Courtesy of PORSCHE CARS NORTH AMERICA, INC.