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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front -- (981) BOXSTER/CAYMAN >> WM 503955 Replacing Spring Strut Mount (Except BOXSTER GTS) >> Preparing Connection Areas Of Body For Installing Spring Strut Mount

Preparing Connection Areas Of Body For Installing Spring Strut Mount

  1. Fit in spring strut mount and secure it to the body. Check gap dimensions. →  5X00IN DIAGRAM - BODY GAP DIMENSIONS 

    Position spring strut mount using the straightening system.

    1. 1.1. Drill bores for the rivets through the existing holes. → Diameter: 6.5 mm 
    2. 1.2. Offset bore -1-  so that it is moved outward slightly -arrow A-  .
    3. 1.3. Drill two holes -arrows B-  on the supports between the spring strut mount and longitudinal member.
      Fig 1: Drilling Holes
      G10024018Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Offset the bores for the drilled-out rivets -1 and 2-  so that they are moved up slightly.

      Fig 2: Locating Bores Holes
      G10024019Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove spring strut mount.
  3. Prepare connection areas on the body for bonding. →  5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE