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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front -- (981) BOXSTER/CAYMAN >> WM 502355 Replacing Luggage Compartment Bracket (Except BOXSTER GTS) >> Preparing Luggage Compartment Bracket For Installation

Preparing Luggage Compartment Bracket For Installation

  1. Fit luggage compartment bracket and secure it to the body.
    1. 1.1. Drill bores for the rivets through the existing holes. → Diameter: 6.5 mm 
  2. Drill new holes in the areas shown. → Diameter: 6.5 mm 
    Fig 1: Locating Holes
    G10023986Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 2: Locating Holes
    G10023987Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 3: Locating Holes
    G10023988Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 4: Locating Holes
    G10023989Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Countersink the bores shown for installing countersunk rivets. Countersink Nr.202 
    Fig 5: Identifying Counterbores
    G10023990Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove luggage compartment bracket.
  5. De-burr the bores.
  6. Prepare connection areas for bonding. →  5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE 
    Fig 6: Identifying Luggage Compartment Bracket Bonding Areas
    G10023991Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 7: Identifying Luggage Compartment Bracket Bonding Areas
    G10023992Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 8: Identifying Luggage Compartment Bracket Bonding Areas
    G10023993Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 9: Identifying Luggage Compartment Bracket Bonding Areas
    G10023994Courtesy of PORSCHE CARS NORTH AMERICA, INC.