LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front -- (981) BOXSTER/CAYMAN >> WM 502355 Replacing Luggage Compartment Bracket (Except BOXSTER GTS) >> Installing Luggage Compartment Bracket

Installing Luggage Compartment Bracket

  1. Apply adhesive. → Application depth: 5 mm 
    Fig 1: Identifying Luggage Compartment Bracket Bonding Areas
    G10023998Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 2: Identifying Luggage Compartment Bracket Bonding Areas
    G10023999Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 3: Identifying Luggage Compartment Bracket Bonding Areas
    G10024000Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Fit luggage compartment bracket.
  3. Rivet in luggage compartment bracket.
    1. 3.1. Rivet in areas shown using → BLIND RIVET 999.190.228.01.
      Fig 4: Identifying Counterbores
      G10024001Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Rivet in areas shown using → BLIND RIVET 999.190.230.01.
      Fig 5: Installing Luggage Compartment Bracket
      G10024002Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 3.3. Rivet in areas shown using → BLIND RIVET 999.190.227.01.
      Fig 6: Installing Luggage Compartment Bracket
      G10024003Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 7: Installing Luggage Compartment Bracket
      G10024004Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 8: Installing Luggage Compartment Bracket
      G10024005Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 3.4. Rivet in areas shown using → BLIND RIVET 999.190.229.01.
      Fig 9: Installing Luggage Compartment Bracket
      G10024006Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Make ground connections.
    1. 4.1. Drill bores for ground connections. → Diameter: 8.2 mm 
      Fig 10: Identifying Ground Connection Points
      G10024007Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Make ground connection using a screw and nut. →  5X00IN25 MAKING GROUND CONNECTIONS  → COUNTERSUNK SCREW 999.073.549.01 → HEXAGON NUT 900.377.003.01 → Tightening torque: 15 Nm (11 ftlb.) 
      Fig 11: Identifying Ground Connections
      G10024008Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 4.3. Carefully seal screw heads and nuts.
  5. Install front closing panel. →  501055 REPLACING FRONT CLOSING PANEL