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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front -- (981) BOXSTER/CAYMAN >> WM 501455 Replacing Front Panel (Except BOXSTER GTS) >> Removing Front Panel

Removing Front Panel

Information 

  1. Remove wing joining plate. →  505355 REPLACING WING JOINING PLATE  
  2. Drill through punch rivets using a twist drill Nr.201  .

    Grind down welded seams.

    Fig 2: Identifying Front Panel
    G10023926Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 3: Identifying Front Panel
    G10023927Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 4: Identifying Front Panel
    G10023928Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 5: Removing Front Panel
    G10023929Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 6: Locating Welded Seam
    G10023930Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 7: Identifying Front Panel
    G10023931Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Heat bonding areas. Hot-air blower, Leister-Electron/V.A.G. 1416 WE 1119 
    Fig 8: Identifying Panel Bonding Areas
    G10023932Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 9: Identifying Panel Bonding Areas
    G10023933Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 10: Identifying Panel Bonding Areas
    G10023934Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 11: Identifying Panel Bonding Areas
    G10023935Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove front panel.