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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Accessories & Equipment >> Window Motors & Regulators >> 64 - Glazing, Window Control -- (981) BOXSTER/CAYMAN >> WM 6412IN Processing Of PORSCHE 2-Component Window Bonding Agents (Except BOXSTER SPYDER) >> Handling Processing Device >> Double Cartridge Press

Double Cartridge Press

WARNING: Toxic substances
  • Danger of poisoning or suffocation
  • Danger of burns to the eyes and skin

→ Ventilate the work area well.

→ Never ingest or inhale.

→ Read specific information on the Hazard Sheet.

→ Do not smoke, eat or drink in the work area.

Information 

  1. Prepare cartridge components A and B.
    1. 1.1. Pierce the membrane in the nozzle connection of components A and B (aluminum cartridge) -H5, H6-  with a screwdriver and widen the opening.
    2. 1.2. Remove flanged cover on end of cartridge.
      Fig 1: Removing Flanged Cover On End Of Cartridge
      G10027067Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Screw on mixing nozzle.
    1. 2.1. Screw both cartridges -H5, H6-  onto the mixing nozzle.
      Fig 2: Turning Screw Both Cartridges Onto Mixing Nozzle
      G10027068Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Insert cartridges into the double cartridge gun.
    1. 3.1. Move pressure pistons back fully.
    2. 3.2. Insert double cartridges -H5, H6-  into the bonding gun -A-  .
      Fig 3: Inserting Double Cartridges Into Bonding Gun
      G10027069Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Press out adhesive.
    1. 4.1. Actuate the valve -arrow-  to allow the pressure pistons to move out until both components of the adhesive emerge at the mixing tube.
    2. 4.2. Wipe off emerging adhesive.
      Fig 4: Moving Both Components Of Adhesive Emerge (Mixing Tube)
      G10027070Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Screw on processing nozzle.
    1. 5.1. Screw processing nozzle -H8-  onto the mixing nozzle -H7-  .
      Fig 5: Turning Screw Processing Nozzle On Mixing Nozzle
      G10027071Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Align processing nozzle.
    1. 6.1. Turn the processing nozzle on the mixing nozzle until the illustrated position is reached.
      Fig 6: Aligning Processing Nozzle
      G10027072Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Mix adhesive components.
    1. 7.1. Actuate the valve -arrow-  to allow the pressure pistons to move out slowly until the adhesive is visible in the processing pipe.

      Information 

      In this position, when the mixing nozzle is horizontal, the closed surfaces must be visible on the processing nozzle from above and below and the mixer insert's mixing plates must be visible from the sides.

      Fig 7: Actuating Valve To Pressure Pistons
      G10027073Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Bond vehicle window.

    Information 

    • The bonding material has an open time of 15 min  , which means that the bonding material must be applied and the car window must be assembled within this period of time  .
    • In order to ensure that the substance is completely mixed, apply a 30 mm long adhesive bead of fresh adhesive to a piece of cardboard before processing  .
      Fig 8: Identifying Long Adhesive Bead
      G10027074Courtesy of PORSCHE CARS NORTH AMERICA, INC.