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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> Accessories & Equipment >> Window Motors & Regulators >> 64 - Glazing, Window Control -- (981) BOXSTER/CAYMAN >> WM 641219 Removing And Installing Windscreen (CAYMAN, CAYMAN S, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Installing Windscreen

Installing Windscreen

CAUTION: Danger of material damage if specified curing time of adhesive is not observed! In order to ensure that the bonded joint is sufficiently strong, the following conditions must be adhered to:
  • The vehicle must not be used until the curing time has elapsed.
  • Curing time: 2 hours
  • Temperature: at least 10 °C
  • Fixing time: approx. 1 hour

Information 

Information 

  1. Prepare 2-component adhesive for processing. →  6X00IN WORKING WITH PORSCHE 2-COMPONENT WINDOW ADHESIVE 

    2-component window bonding agent set

    Information 

    • When applying the adhesive, it is essential to ensure that the adhesive bead overlaps by approx. 30 mm at the beginning and at the end  .
  2. Apply adhesive to the windscreen using double cartridge gunVAS 5237 WE 1278  .
    1. 2.1. Using the bonding gun, apply 2-component adhesive to the windscreen along the preliminary coat or on the primer as a triangular bead measuring -X- → Application depth: 15 mm 
      Fig 2: Applying Adhesive To Windscreen
      G10027062Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 3: Applying Adhesive To Windscreen
      G10027063Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Information 

      • Two people are needed in order to insert, position and secure the windscreen  .
  3. Insert the windscreen into the body.
    1. 3.1. Affix suction cups to the windscreen.
    2. 3.2. Guide the windscreen into the window aperture.
    3. 3.3. Position the windscreen on the lower edge -arrows A-  and fit it -arrow B-  .
    Fig 4: Inserting Windscreen
    G10027064Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Adjust windscreen gap.
    1. 4.1. Adjust the size of the gap -X-  by moving the windscreen. → Gap dimension: 3.0 mm 
      Fig 5: Identifying Gap Dimension Of Windscreen
      G10027065Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Remove suction cups.
    3. 4.3. Secure the windscreen with adhesive tape -1-  to prevent it from slipping.
      Fig 6: Securing Windscreen
      G10027066Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Clean visible areas.
    1. 5.1. Remove any adhesive that has oozed out immediately and clean the affected visible areas using cleaning agent.