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Home >> Porsche >> 2016 >> Cayman Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (35 - Mechanical Gear-Shift System - Gears & Shafts -- 987-BOXSTER-CAYMAN) >> WM 354015 Adjusting The Drive Shaft (CAYMAN, BOXSTER, BOXSTER LIM. Ed. "Orange", BOXSTER "Sport Edition") >> Adjusting The Drive Shaft

Adjusting The Drive Shaft

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  1. Clamp the drive shaft in the vice with protective jaws.
  2. Measuring bridge 3167  must be positioned on the 3rd gear and then position the transmission housing on the special tool via the drive shaft.
    1. Measuring bridge 3167
      Fig 1: Measuring Drive Shaft Bridge
      G09586762Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. With a depth gauge, measure the dimension -a-  from the housing to the lower drive shaft groove (e.g. dimension a = 28.5 mm).
    Fig 2: Measuring Distance From Housing To Lower Drive Shaft Groove Using Depth Gauge
    G09586763Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. With a depth gauge, measure the dimension -b-  from the housing to the contact surface of the ball bearing (e.g. dimension b = 26.8 mm).
    Fig 3: Measuring Distance From Housing To Contact Surface Of Ball Bearing Using Depth Gauge
    G09586764Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Determine dimension x for the thickness of the lower circlip (see No. 8 in → REMOVING TRANSMISSION HOUSING ).

    Sample calculation of dimension x 

    x = a - b = 28.5 mm - 26.8 mm = 1.7 mm

  6. Determine the thickness of the circlip in accordance with the table.
    Dimension x (in mm) Thickness of circlip (in mm)
    1.48... 1.56 1.54
    1.57... 1.65 1.63
    1.66... 1.74 1.72
    1.75... 1.83 1.81
    1.84... 1.92 1.80
    1.93... 2.01 1.99
    2.02... 2.10 2.08
    2.11... 2.20 2.17
    2.21... 2.27 2.25
    2.28... 2.35 2.33
  7. Force circlip and ball bearing onto the drive shaft with the driver sleeve 30-100  .
  8. Determine and use the thickest circlip that can still be used.
    Fig 4: Identifying Drive Shaft Circlip
    G09586765Courtesy of PORSCHE CARS NORTH AMERICA, INC.