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Home >> Porsche >> 2016 >> Cayman Base, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 319 (60 - Sliding Roof, Tilting Roof -- 911 CARRERA (991)) >> WM 600655 Replacing Roof Assembly (Full Roof) (CARRERA "Edition", CARRERA 4 "Edition", CARRERA 4 Cabriolet "Edition" & Gt3) >> Installing Roof Assembly

Installing Roof Assembly

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CAUTION: Danger of material damage if specified curing time of adhesive is not observed! In order to ensure that the bonded joint is sufficiently strong, the following conditions must be adhered to:
  • The vehicle must not be used until the curing time has elapsed.
  • Curing time: 2 hours
  • Temperature: at least 10 °C
  • Fixing time: approx. 1 hour

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  1. Clean bonding surfaces -1-  with cleaning solution.
    1. 1.1. Prime bonding surfaces -1-  .
  2. Prepare 2-component adhesive for processing. → 6X00IN TECHNICAL VALUES
  3. Apply adhesive on the primer.
    1. 3.1. Do not apply adhesive in areas -A-  50 mm and -B-  30 mm.
    Fig 2: Identifying Bonding Surfaces
    G10004748Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Apply a triangular bead of adhesive measuring -X = approx. 15 mm-  .
    Fig 3: Applying Adhesive Bead
    G10004749Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Position roof assembly.

    Gap from front roof pillar to roof Gap dimension 5.5 mm -1 mm 

    Offset from front roof pillar to roof Gap dimension 0 mm -1 mm 

    Gap from rear roof pillar to roof Gap dimension 5.5 mm -1 mm 

    Offset from rear roof pillar to roof Gap dimension 0 mm -1 mm 

  6. Screw on and tighten fastening nuts -1- on the Tightening torque 10 Nm (7.5 ft. lbs.)  roof assembly at front and rear.
    Fig 4: Identifying Roof Assembly Fastening Nuts
    G10004750Courtesy of PORSCHE CARS NORTH AMERICA, INC.