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Home >> Porsche >> 2016 >> Cayman Base, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 284 (37 Automatic Transmission - Actuator, Housing -- 911 CARRERA (991)) >> WM 373427 Removing And Mounting PORSCHE DOPPELKUPPLUNG (PDK) (Gt3, Gt3 RS) >> Removing Porsche Doppelkupplung (PDK)

Removing Porsche Doppelkupplung (PDK)

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  1. Loosen cable duct -1-  for battery positive cable (B+ line) on the Porsche Doppelkupplung (PDK).
    1. 1.1. Unscrew external Torx screws (M6 x 16) -2-  . Lay cable duct aside.
      Fig 1: Identifying Cable Duct For B+ Line
      G09992479Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Disconnect cable plug -2-  for pulse sender -1-  .
    Fig 2: Identifying Cable Plug For Pulse Sender
    G09992480Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Unclip control valve -2-  and disconnect vacuum line -3-  .
    Fig 3: Identifying Control Valve And Vacuum Line
    G09992481Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Clamp coolant hoses.
    1. 4.1. Clamp off coolant hoses using hose clamping pliers Nr.192 -1-  .
      Fig 4: Removing Coolant Hoses
      G09992482Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Pull off coolant hoses.
    1. 5.1. Open spring band clamps -2-  and pull off coolant hoses -1-  .
      Fig 5: Identifying Coolant Hoses For Engine
      G09992483Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Secure PDK transmission -2-  using restraining straps -1-  .
    1. 6.1. Get workshop crane ready.
    2. 6.2. Fit restraining straps as shown in the illustration.
      Fig 6: Identifying Restraining Strap
      G09992484Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      NOTE: Mechanical overload of components
      • Component will be damaged irreparably

      → Observe guidelines for assembly and disassembly

      Information 

      • The splines of the transmission shaft must be removed completely from the flywheel before tipping off the transmission. 
      • If this is not done, the diaphragm spring on the flywheel will be damaged and the flywheel must be replaced. 

      Information 

      Replace flange screws if necessary.

  7. Remove Porsche Doppelkupplung (PDK).
    1. 7.1. First unscrew screws -1 and 2-  , then screws -3 to 6-  .
    2. 7.2. Pull PDK transmission away from the engine until the transmission shaft is separated completely from the flywheel splines. 
    3. 7.3. Raise the transmission using the workshop crane and set it down on a wooden pallet.
    4. 7.4. Replace screws if necessary (thread damage, corrosion)! 
      Fig 7: Identifying Flange Screws On Transmission
      G09992485Courtesy of PORSCHE CARS NORTH AMERICA, INC.