LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman Base, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 153 (46 - Brakes - Brake Mechanics -- CARRERA (997)) >> WM 465002 Checking Front Brake Discs - Wear Assessment (Except Gt2, Gt2 RS, Gt3 RS 4.0) >> Brake Disc Wear Assessment - General

Brake Disc Wear Assessment - General

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.

The condition of the parts can make replacement necessary under two criteria, depending on the amount of wear on cross-drilled (perforated) brake discs:

  1. Cracks in the cross-drilled friction plate at advanced stage. 
  2. Brake disc minimum thickness is not attained due to wear (material erosion due to friction). 

In practice, both forms of disc erosion occur.

Normally, brake disc replacement is necessary after the thickness falls below the minimum. In rare, isolated cases (of very high loads for long periods) replacement may be necessary due to crack formation. To a certain extent, these cracks may be rated as not important.

The maximum permitted perforation crack length is 5 mm. 

Fig 1: Identifying Perforation Crack Length (Greater Than 5 mm)
G09826113Courtesy of PORSCHE CARS NORTH AMERICA, INC.