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Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> External Pages >> Different car >> Section 300 (30 Clutch, Actuation -- 911 CARRERA (991)) >> WM 300519 Removing And Installing Clutch Pedal (Except CARRERA "Edition", CARRERA Cabriolet "Edition", Turbo, Turbo S, CARRERA 4 "Edition", Turbo CABRIO, Turbo S CABRIO, CARRERA 4 Cabriolet "Edition", Gt3, Gt3 RS) >> Installing Clutch Pedal

Installing Clutch Pedal

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WARNING: Preloaded or pressurized components
  • Risk of squashing or bruising

→ Do not reach into the danger area.

→ Relieve the tension on components before starting work.

→ Secure components to prevent them from loosening suddenly.

  1. Install clutch pedal.
    Fig 1: Installing Clutch Pedal
    G09992222Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Guide the clutch pedal -1-  and clutch power spring assembly -2-  into the pedal console -arrow A-  .
    2. 1.2. Press the clutch pedal -1-  up until the bolts for the clutch power spring assembly -2-  engage -arrow B-  .

    Information 

    The pedal shaft must not be greased during installation! 

    The cover on the pedal shaft is coded. This means that the pedal shaft can only be fitted correctly in one specific position.

    When sliding in the brake pedal shaft -1-  , make sure that the cut-out -2-  on the brake pedal shaft fits into the guide -3-  on the holder -4-  . This is the only way to ensure that the pedal shaft is installed at the correct position and will not turn.

    Fig 2: Positioning Brake Pedal Shaft
    G09992223Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Install pedal shaft.
    Fig 3: Installing Pedal Shaft
    G09992224Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 2.1. Align the clutch pedal with the pedal bearing axle and press the pedal shaft -2-  through -arrow A-  .
    2. 2.2. Press in securing clip -1-  on the pedal shaft -2-  (-arrow B-  ) until it engages securely.
  3. Secure the clutch master cylinder.
    1. 3.1. Press in the clutch master cylinder -arrow A-  and lock it by turning it clockwise -arrow B-  .
    2. Fig 4: Securing Clutch Master Cylinder
      G09992225Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 3.2. Press in retaining clip for push rod -1-  in the clutch pedal -2-  (-arrow-  ) until it clicks into place.
      Fig 5: Pressing Retaining Clip For Push Rod
      G09992226Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Release clutch power spring assembly.
    1. 4.1. Press the clutch pedal -1-  slightly -arrow A-  until the cotter pin -3-  can be pulled out of the clutch power spring axle -2-  (-arrow B-  ).
      Fig 6: Releasing Clutch Power Spring Assembly
      G09992227Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Press rubber sleeve into the plenum panel -arrow-  .
      Fig 7: Pressing Rubber Sleeve
      G09992228Courtesy of PORSCHE CARS NORTH AMERICA, INC.