Preliminary Work
- Risk of skin irritation and damage to skin.
- Damage to hoses and wiring.
→ Wear protective gloves and goggles.
→ In the event of contact (eyes or skin), wash immediately with water.
→ Collect emerging Pentosin.
→ Use caps to protect the wiring against soiling and damage.
→ Clean hoses and wiring immediately.
- On vehicles with Porsche Doppelkupplung (PDK), move the selector lever to position N and release the handbrake.
- 1.1. On vehicles with manual transmission, release the handbrake.
WARNING: Vehicle can fall down- Risk of squashing or crushing
- Risk of damage to the vehicle
→ Do not place any solid objects under the raised vehicle.
→ Ensure that the lifting platform is prevented from lowering.
→ Remove solid objects before lowering the vehicle.
→ Raise the vehicle only at the jacking points provided.
→ The outer jacking points should be used primarily.
Information
- When raising the vehicle, take care to maintain access to the screws for the diagonal struts in the vicinity of the rear jacking points.
- Raise the vehicle at the prescribed jacking points.
- Read out the fault memory using the PIWIS Tester 9718 .
- Place protective covers on the body to prevent damage.
- Disconnect the battery and cover the terminals or battery.
→ WM 2X00IN WORK INSTRUCTIONS AFTER DISCONNECTING THE BATTERY .
WARNING: Hot fluid- Danger of scalding
→ Let the fluid cool down.
→ Wear personal protective gear.
- Open cap -1-
on coolant expansion tank.
Do not open the cap when the engine is hot - cooling system is pressurized. Allow the engine to cool down sufficiently!
- Remove pressure pipe.
- Remove air cleaner housing.
→ 242519 REMOVING AND INSTALLING AIR CLEANER HOUSING - TURBO .
- Release drive belt.
→ 137819 REMOVING AND INSTALLING DRIVE BELT - TURBO .
- 9.1. Mark the rolling direction of the drive belt (with a paint marker, for example). Check the drive belt and pulleys for signs of damage.
- 9.2. Slacken the drive belt and remove from the pulleys.
- Raise the vehicle.
- Remove underbody covers.
→ 519419 REMOVING AND INSTALLING COVER FOR REAR UNDERBODY .
→ 519319 REMOVING AND INSTALLING COVER FOR CENTRE UNDERBODY .
WARNING: Danger of injury and material damage when using Pentosin.- Risk of skin irritation and damage to skin.
- Damage to hoses and wiring.
→ Wear protective gloves and goggles.
→ In the event of contact (eyes or skin), wash immediately with water.
→ Collect emerging Pentosin.
→ Use caps to protect the wiring against soiling and damage.
→ Clean hoses and wiring immediately.
- Open the plug-in couplings for the steering hydraulic system on the underbody.
→ 4X00IN PLUG-IN COUPLINGS FOR HYDRAULIC LINES - AS OF MODEL YEAR 2009 .
- 12.1. Use the loosening tool 9780
to release the couplings.
- Hydraulic line "connector"
- Hydraulic line "coupling"
- Circlip
- 12.2. Collect emerging Pentosin in a suitable container.
- 12.3. Re-connect lines immediately after draining them.WARNING: Hot fluid
- Danger of scalding
→ Let the fluid cool down.
→ Wear personal protective gear.
- 12.1. Use the loosening tool 9780
to release the couplings.
- Drain coolant.
→ 193817 DRAINING AND FILLING COOLANT - TURBO (INCLUDES BLEEDING THE SYSTEM) .
- 13.1. Unscrew drain plugs on the coolant guide and thermostat housing and collect emerging coolant.
- Disconnect two coolant hoses -1-
for heating.
- 14.1. Then open the spring band clamps -2- and pull off the hoses. Collect emerging coolant.
- Pull off cable plug and coolant hose on the disc valve and collect emerging coolant.
- Place a sufficiently large drip pan under the vehicle to collect any remaining coolant and lower the vehicle.
- 16.1. Continue to work in the engine compartment while the coolant is draining.